Takeuchi TL150 Track Replacement Guide

[MikePhua]

Replacing the tracks on a Takeuchi TL150 track loader is an essential maintenance task to ensure the machine operates smoothly and efficiently. Tracks are subject to wear and tear, especially when used on rough terrain, and it is important to replace them before they become too worn, as this can lead to costly damage to the undercarriage and other components. This guide provides a step-by-step process for replacing the tracks on a Takeuchi TL150 track loader.
Symptoms That Indicate Track Replacement is Needed
Before replacing the tracks, it is important to recognize the signs that track replacement is necessary. These include:

• Significant wear or damage to the tread, which can result in decreased traction.
  
• Cracks, tears, or broken links in the track.
  
• Uneven wear on the tracks, causing the loader to pull to one side.
  
• Excessive noise or vibration during operation, indicating the tracks are not functioning properly.
  

If you notice any of these signs, it is time to replace the tracks to maintain the performance of the loader.
Tools and Materials Needed
To replace the tracks on the Takeuchi TL150, you will need the following tools and materials:

• New replacement tracks (ensure they are compatible with the TL150 model).
  
• A jack or lifting device to lift the machine.
  
• A wrench set and socket set.
  
• A pry bar or track adjusting tool.
  
• A torque wrench.
  
• Safety equipment (gloves, safety glasses).
  

Step-by-Step Track Replacement Process

1. Lift the Machine
   Use a jack or lifting device to lift the Takeuchi TL150 off the ground. Ensure the machine is stable before beginning any work. Make sure the machine is on level ground to avoid instability during the replacement process.
   
2. Loosen the Tension
   Before removing the old tracks, you must loosen the tension on the tracks. This can be done by adjusting the tensioner bolts on both sides of the track assembly. Use the wrench to turn the bolts and reduce the tension, which will make it easier to remove the tracks.
   
3. Remove the Old Tracks
   Once the tension has been relieved, use the pry bar or track adjusting tool to carefully remove the old tracks from the drive sprockets and idler wheels. It may require some force, so be cautious and avoid damaging other components.
   
4. Install the New Tracks
   With the old tracks removed, position the new tracks in place. Align the track links with the drive sprockets and idler wheels. Carefully slide the tracks into position, ensuring they are seated properly.
   
5. Adjust the Track Tension
   After the new tracks are installed, adjust the track tension by tightening the tensioner bolts on both sides. Ensure the tracks are properly tensioned, as too much or too little tension can cause premature wear and poor performance.
   
6. Check the Alignment and Operation
   Once the new tracks are installed and the tension is adjusted, check the alignment of the tracks. The tracks should be running straight without any misalignment. Test the loader’s movement to ensure the new tracks are functioning smoothly.
   
7. Torque the Bolts
   Use a torque wrench to tighten all the bolts on the track assembly to the manufacturer’s recommended torque specification. This will ensure that all fasteners are secure and will prevent any issues during operation.
   

Post-Replacement Maintenance Tips
After replacing the tracks on your Takeuchi TL150, regular maintenance is necessary to extend the life of the new tracks and ensure optimal performance. Some maintenance tips include:

• Track Inspection: Regularly inspect the tracks for wear, damage, or debris. Remove any rocks, mud, or debris that may have accumulated around the tracks.
  
• Track Tension: Check the track tension periodically. It should neither be too loose nor too tight. Adjust the tension if necessary to prevent uneven wear.
  
• Undercarriage Maintenance: Clean the undercarriage of the loader to prevent the buildup of dirt and debris, which can cause excessive wear on the tracks and other components.
  
• Proper Usage: Avoid excessive turning on hard surfaces, as this can cause unnecessary strain on the tracks.
  

Conclusion
Replacing the tracks on the Takeuchi TL150 track loader is a straightforward process, but it requires attention to detail and proper tools. By following the above steps, you can ensure that your loader continues to perform at its best. Regular maintenance, proper track tension, and early replacement of worn-out tracks will help extend the life of your loader and keep it running smoothly.