Complete Guide to Replacing Worn Rubber Tracks

[MikePhua]

Wear and tear on rubber tracks is inevitable when operating tracked equipment. Worn-out tracks not only affect the machine’s performance but can also pose serious safety risks. Timely replacement of tracks is crucial when they show signs of excessive wear or damage. This article will walk you through the common steps and considerations when replacing rubber tracks, ensuring a smooth and efficient process.
Signs of Worn Rubber Tracks

1. Surface Cracks or Damage
   Cracks or visible damage on the surface of the rubber tracks are early indicators of wear. Over time, these cracks may expand, eventually compromising the track's support function.
   
2. Loose or Broken Tracks
   If the tracks are loose or have broken sections, this could lead to unstable operation, or worse, accidents. Loose tracks also affect transmission efficiency, decreasing the machine's productivity.
   
3. Uneven Wear on the Tires
   Uneven wear on the tracks usually suggests that the track tension is incorrect or that the tracks themselves have quality issues. In such cases, inspecting and replacing the tracks or making adjustments to tension is necessary.
   

Steps to Replace Rubber Tracks

1. Preparation
   Before starting the track replacement, ensure that the machine is stable and parked on a flat surface. Turn off the engine and relieve the hydraulic pressure. Lift the tires completely to ensure that the machine is properly elevated and secure.
   
2. Removing the Old Tracks
   Using a jack, lift the machine to the appropriate height and then remove the old tracks. During the removal process, make sure to disconnect components such as the track tensioning system, guide wheels, and drive wheels. Take care to avoid damaging any parts and keep any reusable components.
   
3. Inspecting Other Components
   Before installing the new tracks, inspect the drive wheels, guide wheels, and track tensioning system. Ensure that these parts are not excessively worn or damaged. If any issues are found, they should be repaired or replaced to ensure proper functioning of the new tracks.
   
4. Installing the New Tracks
   Install the new rubber tracks on the machine, ensuring they are aligned correctly. Adjust the track tension according to the manufacturer's specifications. Tracks that are too loose or too tight will affect the machine's performance and the longevity of the tracks.
   
5. Test Operation
   After installing the new tracks, conduct a test run to ensure there are no unusual noises or misalignment during operation. Monitor the machine’s stability and track movement to confirm that everything is working as expected.
   

Important Considerations

1. Choosing the Right Tracks
   When replacing the tracks, it's vital to select the correct tracks based on the equipment's model and operational needs. Different machines may require different track specifications, so always consult the machine's manual or manufacturer for the right part.
   
2. Regular Track Inspections
   Regularly inspect the tracks for wear and tear, and replace them as necessary. This helps prevent unexpected downtime and ensures that the machine operates at its best.
   
3. Track Maintenance
   Regular maintenance of the tracks, including cleaning, lubrication, and tension adjustments, can greatly extend their lifespan. Proper maintenance reduces the frequency of replacements and helps maintain the overall efficiency of the equipment.
   
4. Safety First
   Always follow safety procedures when replacing tracks. Use the correct tools and equipment, and take precautions to avoid any accidents during the replacement process.
   

Conclusion
Replacing worn rubber tracks is an essential aspect of maintaining tracked equipment. By regularly checking for signs of wear and following proper steps for track replacement and installation, you can ensure the machine’s safe operation and longevity. Proper track maintenance not only prolongs the life of the tracks but also enhances the overall performance of the equipment, minimizing downtime and improving productivity.