Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Case 580C Cross Shaft Failure Requires Full Transaxle Removal for Proper Repair
#1
The Case 580C and Its Mechanical Backbone
The Case 580C tractor-loader-backhoe (TLB), introduced in the late 1970s, was a continuation of Case’s successful 580 series. Known for its rugged design and mechanical simplicity, the 580C featured a mechanical transmission, hydraulic loader and backhoe systems, and a differential lock mechanism that allowed both rear wheels to engage simultaneously for improved traction. Case Construction Equipment, a division of CNH Industrial, has long been a staple in the North American heavy equipment market, with the 580 series selling in the tens of thousands over its production run.
Understanding the Cross Shaft and Differential Lock System
At the heart of the 580C’s rear axle assembly lies the cross shaft—a horizontal steel shaft that connects the differential side gears and enables the locking collar to engage both axles. When the differential lock is activated, the collar slides over the cross shaft, locking the left and right axle shafts together. This mechanism is crucial for maintaining traction in muddy or uneven terrain.
The cross shaft is housed within the transaxle and is supported by bearings and bushings. It interfaces with the crown wheel and bull gears, making it a load-bearing component subject to torque stress. Over time, especially under heavy use or poor lubrication, the shaft can crack or shear, rendering the differential lock inoperable and potentially compromising axle alignment.
Symptoms and Initial Inspection
When the cross shaft breaks, operators may notice:
  • The differential lock pedal moves freely but has no effect
  • One rear wheel spins while the other remains stationary under load
  • Metallic debris or fragments in the transaxle oil
  • Difficulty maintaining straight-line traction in soft ground
Initial inspection involves removing the differential lock cover and brake assembly. However, even after these components are removed, the cross shaft cannot be extracted without further disassembly.
Required Disassembly and Repair Strategy
To replace the broken cross shaft, the following steps are necessary:
  • Remove the rear floor panel to access the top cover of the transaxle
  • Extract the crown wheel and bull gear assembly
  • Slide the cross shaft out through the top opening
  • Inspect the side gears, locking collar, and bearings for collateral damage
  • Replace any worn or damaged components
  • Reassemble with proper torque specifications and fresh gear oil
While some technicians attempt the repair with the transaxle in place, most recommend removing the entire transaxle and placing it on a bench. This allows for better visibility, safer handling of heavy components, and more precise reassembly.
Lessons from the Field
A contractor in Pennsylvania discovered a broken cross shaft on his second-hand 580C during a routine brake inspection. Initially expecting a minor repair, he quickly realized the complexity of the job. After consulting with a diesel fitter in Queensland, he opted to remove the transaxle entirely. The repair took two full days, but the machine returned to service with restored traction and improved handling.
Preventive Measures and Long-Term Maintenance
To avoid future cross shaft failures:
  • Regularly inspect and lubricate the differential lock mechanism
  • Avoid engaging the lock under high torque or wheel spin conditions
  • Change transaxle oil every 500 hours and check for metal particles
  • Monitor pedal resistance and responsiveness during operation
Conclusion
A broken cross shaft in the Case 580C is a serious mechanical failure that requires significant disassembly to repair. While daunting, the process is manageable with proper planning and mechanical support. Given the 580C’s enduring popularity and mechanical accessibility, many owners choose to perform the repair themselves or with local shop assistance. With careful maintenance, the differential lock system can continue to provide reliable traction for years to come.
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Case 1450B No Steering MikePhua 0 13 Yesterday, 02:36 PM
Last Post: MikePhua
  Replacing the TCU in a Terex TA35 Dump Truck Requires Careful Sourcing and Programmin MikePhua 0 62 11-19-2025, 05:41 PM
Last Post: MikePhua
  Fiat-Allis FD5 Fan Belt Replacement Requires Accurate Sizing and Catalog Cross-Referencing MikePhua 0 68 11-19-2025, 05:02 PM
Last Post: MikePhua
  Case W4 Range Selector Operation and Troubleshooting MikePhua 0 64 11-19-2025, 05:02 PM
Last Post: MikePhua
  Komatsu D21 Starter Replacement Requires Correct Voltage and Pinion Match for Reliable Cranking MikePhua 0 68 11-19-2025, 04:52 PM
Last Post: MikePhua
  CAT 349F Diagnostic Connection Failure Often Caused by Dual Data Link Misconfiguration or Power Supply Issues MikePhua 0 55 11-19-2025, 04:50 PM
Last Post: MikePhua
  Case 580ST Loader Drops When Backhoe Hydraulics Are Engaged Due to Ride Control Activation MikePhua 0 62 11-19-2025, 04:19 PM
Last Post: MikePhua
  Caterpillar 950G Series I Loader Troubleshooting Requires Brake Accumulator Testing and Injector Seal Inspection MikePhua 0 73 11-19-2025, 04:07 PM
Last Post: MikePhua
  Koehring 466E Bucket Cylinder Rod End Bushing Requires Custom Fabrication Due to Wear and Missing Dimensions MikePhua 0 73 11-19-2025, 04:06 PM
Last Post: MikePhua
  Komatsu D45 Engine Damage Likely Caused by Turbo Fragment Ingestion and Requires Full Head Inspection MikePhua 0 75 11-19-2025, 04:03 PM
Last Post: MikePhua
  Case 580SL Fuel Starvation at High RPM MikePhua 0 67 11-19-2025, 04:01 PM
Last Post: MikePhua
  Daewoo Solar 400 LC-III Electrical Fault Often Caused by Alternator Diode or Display Panel Failure MikePhua 0 60 11-19-2025, 04:01 PM
Last Post: MikePhua
  Liebherr L538 Loader No-Start Condition Often Caused by Electrical Faults or Control Module Failure MikePhua 0 65 11-19-2025, 04:00 PM
Last Post: MikePhua
  Track Frame Misalignment on John Deere 850C Dozer Often Caused by Dry or Worn Pivot Shaft Bushings MikePhua 0 64 11-19-2025, 03:57 PM
Last Post: MikePhua
  Converting a 1993 Freightliner FLD-120 Sleeper Cab to a Day Cab Requires Structural Reinforcement and Custom Paneling MikePhua 0 67 11-19-2025, 03:55 PM
Last Post: MikePhua

Forum Jump:


Users browsing this thread: