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Case 1845C Bearing Failures and Chain Tension Problems
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The Case 1845C in historical context
The Case 1845C skid steer loader, introduced in the mid-1980s, became one of the most successful and widely sold skid steers in North America. With a 57-horsepower diesel engine and an operating capacity of around 1,750 pounds, it was designed for versatility in farming, construction, and landscaping. By the 1990s, Case had sold tens of thousands of these machines, and many remain in service today due to their rugged design and relatively simple mechanical systems. However, like all chain-driven skid steers, the 1845C is prone to wear in its drive chains, sprockets, and bearings if not maintained with precision.
Terminology clarification
  • Drive Chain: A heavy-duty roller chain that transfers power from the hydrostatic drive motor to the wheels.
  • Sprocket Cluster: A set of sprockets mounted on a shaft that guides and drives the chains.
  • Needle Bearings: Cylindrical roller bearings used to support shafts under high load with minimal friction.
  • Chain Tension: The adjustment of slack in the drive chains to ensure smooth operation without excessive stress.
The recurring bearing failure problem
Owners of the 1845C have reported cases where newly installed sprocket clusters, shafts, and bearings fail within hours of operation. In one instance, after replacing chains, sprockets, and bearings, the machine ran for only eight hours before the chain derailed and the new components were destroyed. The bearings disintegrated, the sprocket cluster was reamed out, and the shaft was ruined. The cost of replacement parts exceeded $500, only to be lost again due to premature failure.
Likely causes
  • Improper chain tension: If the front chains are set too tight while the rear chains are loose, the sprocket cluster is pulled unevenly, placing extreme side loads on the bearings.
  • Worn housings: Once the bearing bores are elongated, new bearings cannot seat properly, leading to rapid destruction.
  • Contamination: Dirt, manure, or debris inside the chain case accelerates wear and damages bearings.
  • Misalignment: Incorrect installation of shafts or sprockets can cause uneven loading.
Diagnostic and repair strategies
  • Always adjust chain tension evenly front and rear, leaving the recommended slack specified in the service manual.
  • Inspect bearing housings for oval wear; if damaged, consider line boring and installing hardened sleeves.
  • Replace sprockets and chains as a set to ensure proper engagement.
  • Flush the chain case thoroughly to remove debris before installing new parts.
  • Use high-quality bearings and shafts, as cheaper replacements may not withstand heavy loads.
Anecdotes from the field
One farmer in Iowa discovered that his repeated bearing failures were caused by uneven chain tension after replacing front hub bearings. Once he carefully adjusted both front and rear chains to equal slack, the problem disappeared. Another contractor in Washington fabricated inserts for worn housings, extending the life of his machine without replacing the entire chain case. These stories highlight how small oversights in adjustment can lead to catastrophic failures.
The broader lesson in skid steer maintenance
The Case 1845C is a durable machine, but its chain-driven design requires meticulous attention to detail. Unlike modern skid steers with planetary drives, chain-drive systems depend heavily on correct tension and lubrication. Neglecting these factors leads to rapid wear, costly repairs, and downtime. The 1845C’s longevity proves its strength, but also underscores the importance of preventive maintenance.
Conclusion
Bearing failures in the Case 1845C are most often linked to improper chain tension and worn housings. By ensuring even adjustment, maintaining clean chain cases, and using quality components, operators can prevent repeated breakdowns. The 1845C remains a workhorse decades after its introduction, but its reliability depends on respecting the mechanical precision of its drive system. This case serves as a reminder that in heavy equipment, small details like chain slack can determine whether a machine runs for years or fails within hours.
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