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Rebuilding the D333 Engine in the Caterpillar D6B Dozer
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The D6B and Its Powerplant Legacy
The Caterpillar D6B dozer, produced during the 1960s and early 1970s, was a mid-size crawler tractor built for grading, land clearing, and pipeline work. It was part of the iconic D6 series, which began in the 1930s and evolved through multiple generations. The D6B was powered by the Caterpillar D333 engine, a naturally aspirated inline six-cylinder diesel known for its rugged simplicity and long service life.
The D333 was designed for low-speed torque and field serviceability. With a displacement of approximately 8.8 liters and a compression ratio around 15:1, it delivered steady power for mechanical drive systems. Its direct injection system and dry-type air cleaner made it suitable for dusty environments, while the mechanical governor ensured consistent RPM under load.
Common Engine Failures and Symptoms
One of the most serious issues affecting the D333 is crankshaft bearing failure, often indicated by a deep knock or thudding sound from the lower block. A spun bearing can lead to oil starvation, metal contamination, and eventual seizure. In older machines, this is frequently caused by:
  • Low oil pressure due to worn pump gears or clogged pickup screens
  • Overheating from radiator blockage or fan belt slippage
  • Contaminated oil from water ingress or infrequent changes
  • Improper rebuilds using mismatched bearing shells or incorrect torque specs
Once a bearing spins, metal particles circulate through the oil system, damaging cam journals, rocker arms, and injector pumps. A full teardown is often required.
Rebuild Cost and Scope
Rebuilding a D333 engine typically costs $3,000 to $6,000 USD, depending on parts availability and labor. Key components include:
  • Crankshaft regrind or replacement
  • New main and rod bearings
  • Cylinder head overhaul (valves, guides, springs)
  • Piston and liner kits
  • Oil pump rebuild
  • Gasket set and seals
If the engine block is scored or cracked, costs can escalate. Some operators opt for used engines from salvage yards, but matching serial numbers and verifying internal condition is critical.
Cleaning and Reassembly Best Practices
After a bearing failure, complete system flushing is mandatory. This includes:
  • Cleaning oil galleries with brushes and solvent
  • Replacing oil cooler and bypass filters
  • Inspecting camshaft lobes and lifters for wear
  • Checking injector timing and rack movement
Use plastigage to verify bearing clearance during reassembly. Torque all fasteners to spec using calibrated tools. Prime the oil system before startup to prevent dry friction.
Field Experience and Operator Stories
One pipeliner recalled a D6B with a knocking D333 that still ran but lost power under load. After teardown, a spun #4 rod bearing was found, along with scoring on the crank and metal flakes in the filter. The rebuild took two weeks, and the machine returned to service clearing right-of-way in Pennsylvania.
Another rancher in West Virginia upgraded from a D6B to a D6D, noting the improved comfort and power. However, he kept the D6B for lighter grading tasks, praising its mechanical simplicity and ease of repair.
Conclusion
The Caterpillar D6B’s D333 engine remains a testament to mid-century diesel engineering. While prone to bearing wear in aging units, it can be rebuilt with care and precision. For operators willing to invest in proper cleaning, machining, and reassembly, the D333 offers decades of reliable service—especially in environments where electronic engines are impractical. Preserving these machines means preserving a legacy of field-proven durability.
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