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The Cummins Small Cam Engine: Legacy, Performance, and Maintenance
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Introduction
The Cummins Small Cam series, notably the NT and NTA models, played a pivotal role in the evolution of diesel engines during the 1970s and 1980s. Renowned for their robustness and mechanical simplicity, these engines became a staple in heavy-duty applications, including trucking and industrial machinery. Their legacy continues to influence diesel engine design and maintenance practices today.
Historical Background
Cummins, established in 1919, has a long history of innovation in diesel engine technology. The Small Cam series emerged as a response to the industry's demand for more powerful and reliable engines. Introduced in the mid-1970s, the NT855 engine featured a six-cylinder inline configuration with a displacement of 855 cubic inches (14 liters). These engines were available in various horsepower ratings, typically ranging from 250 to 400 hp, and were equipped with mechanical fuel systems, often utilizing PT (Pressure Time) injectors.
Engine Specifications
  • Configuration: Inline 6-cylinder
  • Displacement: 855 cubic inches (14 liters)
  • Aspiration: Naturally aspirated (NA) or turbocharged (T)
  • Fuel System: Mechanical PT (Pressure Time)
  • Horsepower Range: 280–480 hp (diesel)
  • Torque Range: Varies with horsepower rating
  • Dimensions: Approximately 1298 mm × 817 mm × 1367 mm
  • Wet Weight: Around 1433 kg
Performance and Application
The Small Cam engines were celebrated for their durability and mechanical simplicity. Their design allowed for easier maintenance and repair compared to more complex electronic systems. These engines were commonly found in over-the-road trucks, construction equipment, and agricultural machinery. Their ability to deliver consistent power made them a preferred choice for operators seeking reliability and ease of service.
Common Issues and Maintenance
Despite their reputation for durability, the Small Cam engines were not without their challenges. Common issues included:
  • Injector Failures: Clogging of injector tips could lead to engine misfires and irregular exhaust smoke. Regular maintenance and fuel filter replacement were essential to mitigate this problem.
  • Oil and Coolant Mixing: The use of wet sleeves in the cylinder liners made the engine susceptible to coolant leaking into the oil. Preventing engine overheating was crucial to avoid this issue.
  • Valve Bridge Breakage: Over-speeding and improper valve adjustments could lead to the breaking of the valve bridge, a component linking intake and exhaust valves. Adhering to proper valve settings and avoiding engine runaway conditions were key preventive measures.
  • Low Oil Pressure: Worn bearings, faulty oil pumps, or clogged oil passages could result in low oil pressure. Regular inspection and maintenance of these components were necessary to ensure proper lubrication.
Legacy and Evolution
The Small Cam engines laid the groundwork for Cummins' subsequent engine developments. Their mechanical design philosophy influenced the design of the Big Cam series, which introduced advancements such as pulse-tuned exhaust manifolds and improved cooling systems. These innovations further enhanced engine performance and efficiency, solidifying Cummins' position as a leader in diesel engine technology.
Conclusion
The Cummins Small Cam series represents a significant chapter in the history of diesel engines. Their blend of durability, simplicity, and performance has left a lasting impact on the industry. For enthusiasts and operators maintaining these engines, understanding their specifications, common issues, and maintenance requirements is essential to preserving their legacy and ensuring continued reliable operation.
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