Installing Tracks the Easy Way: A Step-by-Step Guide

[MikePhua]

Installing tracks on heavy equipment like skid steers, excavators, or compact track loaders is an essential task that, when done correctly, ensures optimal performance and extends the life of the machinery. While it may seem like a complex process, with the right tools, techniques, and knowledge, the task can be streamlined and simplified. This guide walks through the best practices for installing tracks the easy way, from preparation to completion, ensuring safety, efficiency, and effectiveness.
Understanding the Importance of Proper Track Installation
Tracks are critical components of construction machinery that provide traction and stability on various terrains. Whether operating on soft ground, rocky landscapes, or muddy conditions, tracks allow for better distribution of the equipment's weight, preventing it from sinking or getting stuck. Misaligned or poorly installed tracks can lead to uneven wear, reduced efficiency, or even mechanical failure. Therefore, proper installation is key to maintaining both the equipment and its operator’s safety.
Preparation Before Installing Tracks
Before beginning the track installation process, ensure that you have the proper tools, equipment, and environment to do the job safely. Here’s a checklist of what to gather:

1. Tools and Equipment Needed
   • Hydraulic jacks or lifting devices
     
   • Wrenches and sockets
     
   • Track pins and bolts
     
   • Lubricants or grease
     
   • A clean and flat surface to work on
     
   • A helper or lifting equipment for large tracks
     
   • A level for ensuring proper alignment
     
2. Inspect the Equipment
   • Check the condition of the undercarriage and track rollers. If any components are worn out, it’s best to replace them before installing new tracks.
     
   • Ensure the sprockets and idlers are in good condition. If there are any signs of excessive wear or damage, replace them to avoid damaging the new tracks.
     
3. Safety First
   • Wear safety gloves and goggles to protect yourself from debris, sharp edges, or grease.
     
   • Make sure the machine is turned off and on stable ground to prevent accidents during the installation process.
     
   • If using a lifting device, ensure it is rated for the weight of the equipment being lifted.
     

Step-by-Step Process for Installing Tracks
Once you’ve prepared the tools and equipment, follow these steps to install tracks efficiently:

1. Lift the Machine
   • Begin by using a hydraulic jack or other lifting devices to raise the machine. Make sure the machine is high enough to allow the tracks to be easily removed and replaced without resistance.
     
   • If necessary, block the wheels or use stabilizing stands to keep the machine in place during the installation process.
     
2. Remove the Old Tracks
   • Begin by loosening and removing the track bolts or pins securing the existing tracks. Depending on the model of the machinery, there may be a tensioning system in place that needs to be adjusted or released.
     
   • For older tracks, you may need to carefully pry them off using a crowbar or track tool, but avoid damaging the undercarriage components in the process.
     
   • Keep the removed hardware (like pins or bolts) in a safe place to avoid losing them, especially if you plan to reuse them.
     
3. Prepare the New Tracks
   • Before placing the new tracks on the equipment, inspect them for any visible damage or defects. Ensure they match the correct specifications for your machine, including width, length, and tread pattern.
     
   • Lubricate the track rollers, sprockets, and idlers to ensure smooth movement and prevent unnecessary wear once the tracks are installed.
     
4. Install the New Tracks
   • Begin by positioning the new tracks so that they align properly with the undercarriage. This can be done manually or by using a lifting device if the tracks are heavy or cumbersome.
     
   • Slide the track onto the machine’s rollers and sprockets, ensuring it is seated correctly.
     
   • Tighten the bolts or pins to secure the track in place. This is where it is crucial to check the machine’s manual for proper torque specifications to avoid over-tightening or under-tightening the fasteners.
     
   • For machinery with a tensioning system, make sure to adjust the track tension according to the manufacturer’s guidelines. Proper tension ensures the track will remain secure and operate smoothly.
     
5. Check the Alignment
   • Once the tracks are installed and tightened, check the alignment of the tracks. A misaligned track can cause uneven wear, leading to faster degradation.
     
   • Use a level to verify the alignment and adjust as necessary. If the track is not centered or is angled, loosen the bolts slightly and realign it before tightening everything again.
     
6. Lower the Machine and Test the Tracks
   • Carefully lower the machine back onto the ground, ensuring it is stable and level.
     
   • Perform a test drive to ensure the tracks move smoothly and the machine operates properly. Listen for any unusual sounds, and check for any signs of slipping or excessive wear.
     
   • If everything seems in order, finalize any remaining adjustments and tighten all fasteners to ensure a secure fit.
     

Troubleshooting and Tips for Easier Installation

1. Track Tension Issues
   • If you notice the tracks are too tight or too loose after installation, it’s essential to adjust the tension to ensure optimal operation. Over-tightening can strain the engine and wear out the tracks faster, while under-tightening can lead to skipping or derailment.
     
2. Rust and Corrosion
   • Rust can develop on the track rollers, sprockets, or pins over time, especially in areas with heavy moisture. To prevent rust buildup, regularly clean and lubricate the undercarriage. If rust is present before installation, it may be worth cleaning the components before proceeding.
     
3. Use of Track Tools
   • There are specific tools designed to assist with track installation, such as track pin pullers, which can simplify the process of removing or installing the track pins. Investing in these tools can make the job quicker and easier, especially if you’re dealing with larger equipment or difficult-to-remove tracks.
     
4. Regular Maintenance
   • Track replacement is not a frequent task, but regular maintenance on the undercarriage and tracks can prolong their life. Ensure the tracks are lubricated regularly and the rollers are cleaned to prevent dirt from accumulating and causing wear.
     

Conclusion
Installing tracks on heavy equipment doesn’t have to be a difficult or time-consuming task. With the right preparation, tools, and technique, it can be done efficiently and safely. Following the step-by-step guide above ensures that the installation is performed correctly, optimizing your machine's performance and extending the lifespan of the tracks. Regular maintenance and timely installation of new tracks are essential for keeping your equipment running smoothly, reducing downtime, and avoiding costly repairs.