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Caterpillar D4C Series III Bulldozer Transmission Screen and Maintenance
#1
Transmission System Overview
The Caterpillar D4C Series III bulldozer, equipped with a Cat 3046 six-cylinder engine, uses a power shift transmission system coupled with a load-sensing hydrostatic powertrain known as "Hystat." This dual-path, closed-loop hydrostatic system allows smooth and variable speed control up to about 5.6 mph forward or reverse. Each track is powered by an independent hydraulic circuit driven by a variable-displacement piston pump, enhancing control precision and maneuverability.
Transmission Screen Location and Service
  • The transmission includes a fluid filter assembly and a screen designed to prevent contaminant ingress into the hydraulic system.
  • Maintenance manuals refer to a roughly 5-inch round stock cover as part of the access to the screen and filter.
  • Operators may initially mistake the screen’s location; it is typically positioned beneath a cover secured by multiple bolts, often located under the main square top cover of the transmission assembly.
  • Access to the screen requires careful removal of retaining bolts; it is not immediately visible after removing a few initial fasteners.
  • Proper cleaning of the screen and replacement of the filter element are essential during routine transmission fluid service to prevent clogging and transmission damage.
Maintenance Recommendations
  • Follow the Caterpillar operator manual service intervals for draining and cleaning the transmission filter and screen.
  • Use recommended transmission fluid types and adhere to system fill volumes, typically around 7.5 gallons for powertrain fluids.
  • Inspect the screen for metallic debris or contaminant buildup indicating internal wear or impending transmission issues.
  • Replace seals and gaskets during reassembly to maintain system integrity and avoid leaks.
  • Regularly inspect hoses and fittings on hydraulic circuits driving the tracks for wear, damage, or leaks.
Terminology
  • Power Shift Transmission: A transmission type enabling gear changes without manual clutching.
  • Load-Sensing Hydrostatic Drive (Hystat): Hydraulic system automatically adjusting flow and pressure to meet engine load demands.
  • Transmission Screen: Fine mesh filter protecting transmission hydraulic lines from contaminants.
  • Variable-Displacement Piston Pump: Hydraulic pump adjusting output based on load.
  • Retaining Bolts: Hardware securing covers or screens requiring removal for service access.
Real-World Insights
Operators maintaining Cat D4C machines advise patience and thoroughness during transmission service. Misidentifying screen locations can lead to incomplete cleaning and eventual transmission damage. Detailed photos and hands-on experience are invaluable for correct maintenance procedures.
Conclusion
Proper identification and cleaning of the Caterpillar D4C Series III transmission screen are integral to transmission longevity and machine performance. This maintenance step, combined with appropriate fluid management and inspections, ensures reliable hydrostatic system operation key to the bulldozer’s traction and power management. Operators should consult factory manuals and seek experienced guidance when servicing this component to avoid costly repairs.
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