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Troubleshooting the Transmission on a Case 850C
#1
Introduction: Understanding the Importance of the Transmission System
The transmission system of any heavy machinery is one of its most crucial components. It controls the machine's ability to transfer power from the engine to the wheels or tracks, enabling movement and operation. The Case 850C track loader is a popular machine used in construction, landscaping, and other heavy industries. Its transmission plays a key role in its overall performance and efficiency.
When a problem occurs in the transmission, it can lead to a loss of productivity, increased repair costs, and possibly even a complete machine shutdown. In this article, we will discuss common issues with the Case 850C transmission, troubleshooting methods, and maintenance tips that can help extend the life of the machine.
Common Transmission Issues in the Case 850C
1. Transmission Slipping or Hesitation
One of the most common transmission issues in the Case 850C is when the machine hesitates to move or the transmission slips during operation. This could happen when the loader is in motion and there’s a delay before the machine moves forward or backward.
Possible Causes
  • Low Transmission Fluid: The most common cause of transmission slipping is low fluid levels. The fluid is essential for proper lubrication and hydraulic pressure.
  • Worn Clutch Plates: Over time, the clutch plates inside the transmission wear out, leading to slippage.
  • Faulty Transmission Pump: The transmission pump controls the flow of hydraulic fluid in the system. If it’s not working properly, it may cause delays in power transfer.
  • Contaminated Fluid: Dirt or debris in the transmission fluid can cause blockages, affecting the transmission’s performance.
How to Fix It
  • Check Fluid Levels: Always ensure that the transmission fluid is at the correct level. If it’s low, top it off using the appropriate fluid recommended by the manufacturer.
  • Replace Clutch Plates: If the clutch plates are worn out, they will need to be replaced. This is a more involved repair that requires professional help.
  • Flush the Fluid: If contamination is suspected, flush the transmission fluid and replace it with fresh, clean fluid.
  • Inspect the Pump: If the pump is malfunctioning, it may need to be repaired or replaced.
2. Transmission Overheating
Overheating is another common issue that can affect the Case 850C transmission. Transmission fluid acts as a coolant, but if the fluid is low or the system is malfunctioning, the temperature can rise to unsafe levels, causing the transmission to fail.
Possible Causes
  • Overworked Transmission: Continuously operating the loader in heavy-duty conditions can overheat the transmission.
  • Blocked Radiator or Coolers: If the radiator or transmission cooler is blocked, it may not properly cool the fluid, leading to overheating.
  • Poor Fluid Circulation: If the fluid isn’t circulating properly due to a malfunctioning pump or valve, it can cause excessive heat buildup.
How to Fix It
  • Avoid Overworking the Loader: Ensure that you are not overloading the machine beyond its rated capacity.
  • Clean the Radiator and Coolers: Regularly inspect and clean the radiator and coolers to prevent debris from blocking the airflow.
  • Check the Fluid Circulation: Ensure that the fluid is circulating properly. If not, inspect the pump and valves for issues.
3. Jerky or Rough Shifting
If you notice that the loader is jerking or shifting roughly between gears, it could indicate an issue with the transmission system. This is often felt when shifting from forward to reverse or during acceleration.
Possible Causes
  • Low or Dirty Fluid: The fluid may not be lubricating the transmission components properly, causing them to catch or move roughly.
  • Faulty Solenoids or Sensors: The solenoids and sensors control the shifting process in modern transmissions. If they are faulty, they can cause erratic shifting.
  • Worn Valve Body: The valve body directs fluid to different parts of the transmission. If it’s worn or damaged, it may cause rough shifting.
How to Fix It
  • Check Fluid Quality: Ensure that the fluid is clean and at the proper level. Dirty fluid should be flushed and replaced.
  • Inspect the Solenoids and Sensors: Have the solenoids and sensors checked by a professional to ensure they are working correctly.
  • Replace the Valve Body: If the valve body is worn, it may need to be replaced.
Preventive Maintenance Tips for the Case 850C Transmission
Maintaining your Case 850C transmission properly can help prevent major issues and extend the life of your machine. Here are some useful tips to keep in mind:
1. Regular Fluid Checks
One of the most important maintenance tasks is checking the transmission fluid regularly. This includes checking both the level and the condition of the fluid. Transmission fluid should be clean and free of debris. If the fluid appears discolored or contaminated, it’s time to replace it.
  • Frequency: Check the fluid every 100-200 hours of operation.
  • Fluid Type: Always use the recommended fluid type for the Case 850C to ensure optimal performance.
2. Keep the Transmission Clean
Dirt, debris, and moisture can damage the transmission components and contaminate the fluid. Keep the transmission area clean and free from contaminants to prevent wear on the parts.
  • Inspect Seals and Gaskets: Regularly check seals and gaskets for any signs of wear or leaks.
  • Protect the Radiator: Ensure that the radiator and cooling components are free from debris, which can block airflow and cause overheating.
3. Operate Within Manufacturer Guidelines
While it’s tempting to push a machine to its limits, operating within the manufacturer’s specified weight limits and working hours can help reduce the stress on the transmission system. Overloading the machine or running it in extreme conditions for extended periods of time can cause premature wear and damage.
  • Follow Operating Guidelines: Always follow the manufacturer’s recommendations regarding load limits, speed, and operational hours.
  • Avoid Excessive Use in Harsh Conditions: Try to avoid operating the loader in extremely hot or cold weather, as this can affect the transmission performance.
Conclusion: Maintaining a Healthy Transmission for Longevity
The transmission system in your Case 850C is a vital component that keeps your equipment running smoothly. Regular maintenance and timely repairs are essential to ensure its longevity. By keeping the transmission fluid clean and at the correct level, addressing issues promptly, and following proper operational guidelines, you can reduce the likelihood of major transmission failures and costly repairs.
If you're facing persistent issues with the transmission, it may be necessary to consult with a professional technician to perform a thorough inspection and diagnosis. By staying proactive in maintenance, you can maximize the efficiency and lifespan of your Case 850C track loader, keeping your operations on track and your costs down.
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