Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Behind the Tracks: Diagnosing and Maintaining the Bobcat T190
#1
The Bobcat T190 compact track loader is a versatile workhorse found across construction sites, landscaping jobs, and small farms. Known for its reliability, this 66-horsepower machine with a rated operating capacity of 1,900 lbs bridges the gap between power and compact maneuverability. But like any machine, the T190 demands vigilant maintenance and thoughtful troubleshooting to remain effective in the field.
Understanding the Bobcat T190: Strengths and Common Pitfalls
The T190 is powered by a Kubota V2003T turbocharged diesel engine, coupled with a two-speed hydrostatic transmission and a rubber-track undercarriage. Operators value it for its low ground pressure, which makes it ideal for soft terrain or delicate surfaces.
However, as with many compact loaders, users sometimes report issues that range from hydraulic quirks to electrical gremlins. Most problems emerge in machines with higher hours or poor maintenance history.
Starting Troubles and Fuel System Hiccups
One of the most commonly reported issues with older T190s is difficulty starting—especially in colder climates. This is often linked to the glow plug circuit or a failing fuel shutoff solenoid.
In one instance, a contractor in Montana struggled with intermittent starting in winter. After replacing the battery and testing glow plugs without success, he traced the issue to a frayed wire in the engine harness that occasionally grounded out. A $2 connector fix restored reliable starts.
Other potential culprits for poor starting include:
  • Clogged fuel filters
  • Air leaks in the fuel line
  • Weak starter motors drawing excessive current
  • Faulty seat bar or interlock sensors preventing ignition
Hydraulic System: Sensitivity and Strength
Hydraulic problems in the T190 typically involve sluggish lift arms or non-responsive auxiliary functions. The most frequent causes include dirty hydraulic fluid, a failing charge pump, or issues with the solenoid valves.
Bobcat’s hydraulic system is pressure-sensitive, and low fluid can quickly cascade into overheating or component damage. It’s critical to check the hydraulic oil with the loader arms lowered and the machine on level ground—an often-missed detail that can skew diagnostics.
Some T190s have also experienced faulty relief valves that fail to maintain consistent pressure, causing loader arms to drift or fail under load. Operators have also reported “creeping” movement in the loader—usually a symptom of worn joystick or servo valve components.
Drive and Track Issues: More Than Just Wear and Tear
Because the T190 operates on rubber tracks, track wear and drive motor function are key areas of concern. Drive motors on compact loaders often fail due to:
  • Internal leakage (often audible as a hissing sound)
  • Contamination in the final drive oil
  • Failing seals allowing hydraulic fluid and gear oil to mix
A well-known case involved a T190 that kept losing right-side drive after heavy use. After two motor rebuilds failed, a shop discovered the culprit: contaminated oil from a collapsed track tensioner allowing debris into the system. A complete flush and tank replacement finally resolved the issue.
Track tension must also be maintained carefully. Over-tightening causes stress on drive components, while under-tensioning leads to derailing. Bobcat recommends a sag of about 0.6–0.7 inches under normal conditions.
Electrical Quirks and the Role of Sensors
As with many machines from the 2000s, the T190 includes multiple interlock systems controlled by sensors. Common issues include:
  • Seat Bar Switch: If not fully engaged, the machine won’t move or activate hydraulics.
  • Lift/tilt valve sensors: Can cause the loader arms to lock up if the ECU detects a mismatch.
  • Instrument cluster malfunctions: These can throw false warning codes or fail to illuminate real problems.
A notable recall in 2010 involved faulty key switches in certain Bobcat loaders, including the T190, where corrosion could cause the machine to lose power during operation—a serious hazard, particularly on uneven ground.
Routine Maintenance: The Best Cure
Regular inspection is the key to T190 longevity. Bobcat recommends:
  • Oil changes every 250 hours
  • Hydraulic fluid/filter replacement every 500 hours
  • Track inspection every 50 hours
  • Checking for leaks or wiring wear weekly
In real-world conditions, aggressive use may call for more frequent service. One fleet operator in Arizona services their T190s every 150 hours due to high dust levels, which can clog filters and overheat components.
Legacy and Longevity of the T190
Though production of the T190 ended in favor of newer models like the T590, the T190 remains widely used thanks to its solid engineering and simplicity. Its availability on the used market makes it attractive to small contractors and owner-operators.
Parts are still widely available, and the machine’s design makes many repairs manageable without dealer intervention—a big reason it’s a favorite among mechanics who prefer mechanical control over computer dominance.
Final Thoughts
The Bobcat T190 is a classic example of a well-designed compact track loader: powerful, nimble, and adaptable. But like any tool, it’s only as good as its maintenance. Listening to the machine—be it a sluggish hydraulic cylinder or an erratic start—is often the first step to keeping it working hard.
As one operator wisely put it: “The T190 may not talk, but it sure whispers when something’s wrong. You just have to learn its language.”
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Diagnosing and Resolving Power Loss in Heavy Equipment: Insights and Solutions MikePhua 0 3 5 hours ago
Last Post: MikePhua
  Diagnosing Transmission Problems in the Caterpillar 426 Backhoe MikePhua 0 11 5 hours ago
Last Post: MikePhua
  Bobcat T595: Troubleshooting Common Issues MikePhua 0 11 5 hours ago
Last Post: MikePhua
  Diagnosing and Resolving Clutch Solenoid Issues on the John Deere 6430 MikePhua 0 7 6 hours ago
Last Post: MikePhua
  When Reverse Disappears: Diagnosing Powertrain Failure in a SANY SMG200 Grader MikePhua 0 5 6 hours ago
Last Post: MikePhua
  Troubleshooting and Maintaining the JCB 416 Loader: Practical Insights and Solutions MikePhua 0 5 6 hours ago
Last Post: MikePhua
  Maintaining the 1974 Case 580B: Bushings and Loader Arm Repair Tips MikePhua 0 6 7 hours ago
Last Post: MikePhua
  Troubleshooting and Maintaining the CAT 289D3 Skid Steer: A Comprehensive Guide MikePhua 0 7 7 hours ago
Last Post: MikePhua
  Diagnosing and Resolving Brake Failures on the Caterpillar 950H Wheel Loader MikePhua 0 8 7 hours ago
Last Post: MikePhua
  Troubleshooting and Maintaining the Michigan 125C Torque Converter MikePhua 0 8 7 hours ago
Last Post: MikePhua
  Troubleshooting and Maintaining the 1990 Interstate 30DTD Tilt Trailer: Common Issues and Solutions MikePhua 0 6 7 hours ago
Last Post: MikePhua
  Diagnosing Slow Swing and Travel Issues on the Hitachi EX-120-2 Excavator MikePhua 0 7 7 hours ago
Last Post: MikePhua
  Diagnosing and Repairing Oil Leaks from the Final Drive on a John Deere 550G Dozer MikePhua 0 9 7 hours ago
Last Post: MikePhua
  Diagnosing and Repairing Transmission Oil Leaks on the Caterpillar D6C Bulldozer MikePhua 0 7 7 hours ago
Last Post: MikePhua
  Diagnosing and Fixing the D6T Lurching Issue When Coasting in Neutral MikePhua 0 8 7 hours ago
Last Post: MikePhua

Forum Jump:


Users browsing this thread: 1 Guest(s)