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Fuel Problems in the Bobcat 753
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The Bobcat 753 skid steer loader, produced around the late 1990s and early 2000s, remains one of the most widely used compact machines in construction and landscaping. Despite its reliability, operators often encounter fuel delivery issues that can cause the machine to stall after a short period of operation. Understanding these problems requires not only a look at the mechanical components but also the history of the equipment and the company behind it.
Development of the Bobcat 753
Bobcat, originally founded in the 1950s in North Dakota, revolutionized compact equipment with the invention of the skid steer loader. By the year 2000, the 753 model had become a staple in the lineup, offering a 46-horsepower diesel engine, a rated operating capacity of about 1,300 pounds, and a 30-gallon fuel tank. Sales of Bobcat machines had reached hundreds of thousands worldwide, cementing the brand as a leader in compact construction equipment. The 753 was particularly popular for snow removal, small construction sites, and agricultural tasks due to its maneuverability and durability.
Common Fuel Delivery Issues
Operators reported that the machine would run for approximately twenty minutes before shutting down, only restarting when the fuel tank was completely refilled. This symptom strongly suggests a broken or disconnected fuel pickup tube inside the tank. The pickup tube is responsible for drawing fuel from the bottom of the tank; when it breaks or detaches, fuel can only be accessed when the tank is full.
Technical terminology worth noting includes:
  • Pickup tube: A flexible or rigid tube inside the fuel tank that channels fuel to the engine.
  • Strainer screen: A small filter at the end of the pickup tube that prevents debris from entering the fuel system.
  • Solenoid: An electromechanical device that controls fuel flow by opening or closing valves when energized.
Electrical Complications
In addition to fuel problems, ignition fuses were reported to blow repeatedly. This can be caused by poor connections at fuse terminals, worn wiring harnesses that short to ground, or a failing shutdown solenoid. A shutdown solenoid typically has two coils: a pull coil to initiate movement and a hold coil to maintain position. Excessive current draw beyond 5 amps above the fuse rating often indicates solenoid failure. Regular inspection with an amp probe can help diagnose these issues.
Solutions and Preventive Measures
Practical solutions include:
  • Replacing the pickup tube, strainer, and grommet seal with genuine parts.
  • Ensuring the replacement tube is weighted properly so it reaches the bottom of the tank.
  • Inspecting wiring harnesses for abrasion and securing them with protective sleeves.
  • Testing solenoids for proper current draw and replacing them if readings are abnormal.
Preventive measures involve keeping the fuel tank clean, avoiding prolonged storage with low fuel levels, and conducting seasonal maintenance before heavy use such as snow removal.
Anecdotes and Industry Context
One operator noted that after replacing the pickup tube with a coiled hose, the machine would run out of fuel when the tank was only 70% empty. This highlights the importance of using properly designed components rather than improvised solutions. In the broader industry, similar issues have been reported in other compact loaders, showing that fuel delivery systems are a common weak point in older equipment.
Interestingly, during a particularly harsh winter in the Midwest, many contractors relied on Bobcat 753 loaders for snow removal. Reports of fuel stalling became more frequent, prompting dealers to stock extra pickup tubes and strainers. This small episode reflects how equipment reliability directly impacts local economies, especially in regions dependent on timely snow clearance.
Conclusion
The Bobcat 753 remains a respected machine in the compact equipment world, but like all aging equipment, it requires careful attention to fuel and electrical systems. By understanding the mechanics of the pickup tube, solenoid, and wiring harness, operators can extend the life of their machines and avoid costly downtime. The story of the 753 is not just about a single loader but about the evolution of compact equipment and the lessons learned from decades of field use.
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