Restoring a Classic: The 1963 Autocar DC87 Heavy Duty Truck

[MikePhua]

The 1963 Autocar DC87 is a heavy-duty truck that represents a key piece of American engineering history. Known for its durability and robust design, the DC87 was built for industries that required a tough and reliable vehicle, from construction to heavy hauling. Over the years, the Autocar brand has earned a reputation for its quality and innovation in the trucking industry, and the DC87 is no exception. However, owning a 1963 Autocar DC87 today presents both challenges and rewards. In this article, we dive into the journey of restoring this classic vehicle, the common issues encountered, and the satisfaction that comes with bringing such an iconic truck back to life.
The History of Autocar and the DC87
Autocar, founded in 1897, is one of the oldest American truck manufacturers, and it has long been known for producing trucks that are built to withstand the toughest environments. The company initially gained fame for its high-quality, innovative vehicles, and by the mid-20th century, Autocar became synonymous with reliability in the heavy-duty truck market.
The 1963 Autocar DC87 is part of the company’s legendary line of trucks designed for heavy-duty hauling, particularly in construction and industrial sectors. With its powerful engine and heavy chassis, the DC87 was designed to handle large payloads and endure the rigorous demands of long-distance hauling or harsh working conditions. The truck was particularly popular with contractors and industries that needed a dependable vehicle for tough tasks.
Challenges of Restoring a 1963 Autocar DC87
Restoring a 1963 Autocar DC87 is no small feat, as this classic truck requires significant attention to both its mechanical and aesthetic elements. Here are some of the challenges typically faced by those who take on the restoration of such a vintage vehicle:

1. Finding Original Parts
   One of the most significant challenges when restoring an older vehicle like the DC87 is sourcing original or compatible parts. While some parts of the truck can be fabricated or adapted from other models, many of the original components are no longer in production, making them difficult to find. This can include everything from engine components to electrical wiring and even exterior parts such as bumpers and trim.
   Restoration enthusiasts often turn to specialty shops, auctions, and online marketplaces to find rare components, but sometimes the cost of these parts can be prohibitively expensive. In some cases, owners must rely on their creativity and mechanical skills to fabricate replacement parts or repurpose components from other vehicles.
   
2. Engine and Transmission Overhaul
   Given that the Autocar DC87 was built in 1963, many of these trucks have seen years, if not decades, of use, which often results in engine wear and transmission issues. For example, the truck’s original engine may have worn-out components such as pistons, valves, and seals, which may need to be replaced or repaired. The transmission, crucial for smooth operation, may also require rebuilding or replacement of worn gears, seals, or bearings.
   Restoring the engine and transmission of the DC87 involves a thorough inspection, cleaning, and possible rebuilding of internal components. It’s a labor-intensive process that demands expert knowledge of heavy-duty truck engines and systems.
   
3. Rust and Bodywork
   Like many older trucks, the DC87 is susceptible to rust and corrosion. Over the years, the truck’s metal frame, body panels, and undercarriage may have suffered from rust damage, particularly if it was used in areas where it was exposed to salt, moisture, or harsh weather conditions. Removing rust and repairing or replacing corroded panels can be a time-consuming and costly part of the restoration process.
   In addition to rust, the truck’s bodywork may have been damaged during years of hard use. Dents, scratches, and other cosmetic issues must be addressed to restore the truck to its original appearance. Skilled welding and painting work are required to ensure the truck’s body is restored to its former glory.
   
4. Upgrading or Rebuilding the Suspension
   The suspension system of the Autocar DC87, like its other mechanical components, was designed to endure heavy loads. However, after decades of wear and tear, it may be necessary to rebuild or upgrade the suspension to improve ride quality and ensure the truck is safe to operate. This might involve replacing worn-out shocks, springs, and bushings, or even upgrading to more modern suspension components that can handle modern load requirements.
   
5. Electrical and Wiring Systems
   Another challenge with restoring an older truck is ensuring the electrical systems are functioning correctly. The DC87, like many vintage trucks, may have outdated wiring, a faulty alternator, or malfunctioning electrical components. Replacing or rewiring parts of the electrical system is an essential part of the restoration process to ensure the truck starts reliably and all electrical systems, including lighting, signals, and instruments, function properly.
   

Restoration Process: Step-by-Step
Restoring a 1963 Autocar DC87 involves several key steps that require skill, patience, and attention to detail. Below is an overview of the typical restoration process:

1. Assessment and Disassembly
   The first step in any restoration project is a complete assessment of the truck’s condition. This includes evaluating the engine, transmission, suspension, bodywork, and electrical systems. Once the assessment is complete, disassembly begins. This may involve removing the body panels, draining fluids, and taking apart the engine and transmission.
   
2. Cleaning and Sandblasting
   Before any new parts or paint can be applied, the truck must be thoroughly cleaned. Sandblasting or pressure washing is often used to remove dirt, rust, and old paint from the truck’s frame and body. This helps to prepare the surfaces for welding, repairs, and painting.
   
3. Engine and Transmission Overhaul
   The engine and transmission are then disassembled, cleaned, and inspected for worn or damaged components. Necessary repairs or replacements are made, and the engine is reassembled with any new parts. The transmission is also inspected for wear and repaired as needed.
   
4. Body Repair and Restoration
   Rust removal and bodywork are tackled next. This may involve welding new metal panels to replace rusted or damaged areas, smoothing out dents, and ensuring all body parts fit together properly. Once the repairs are complete, the truck is primed and painted.
   
5. Suspension and Electrical Upgrades
   The suspension system is then repaired or replaced with upgraded parts as necessary. The electrical system is rewired, and any faulty components are replaced with new or refurbished parts. The truck’s lights, horns, and other electrical systems are tested for functionality.
   
6. Final Assembly and Testing
   After all the major components are restored, the truck is reassembled, and the fluids are refilled. The engine is started, and the truck is tested to ensure all systems are working correctly. Any final adjustments or tweaks are made to ensure the vehicle is in top running condition.
   

The Satisfaction of Restoring a Classic
Restoring a classic truck like the 1963 Autocar DC87 is a labor of love that brings immense satisfaction to its owner. While the process can be long and challenging, it is incredibly rewarding to see the truck return to its original state. Not only does the restoration help preserve an important piece of automotive history, but it also provides the owner with a unique, functional, and historically significant vehicle.
As with any restoration project, the sense of accomplishment when the truck is fully restored is unmatched. It’s a great feeling to know that the vehicle will not only be preserved for future generations but will also be able to serve a practical purpose once again. Whether used for personal collection, historical purposes, or even occasional work, the restored Autocar DC87 is a symbol of durability, craftsmanship, and dedication.
Conclusion: The Enduring Appeal of Classic Trucks
The 1963 Autocar DC87, like many classic trucks, continues to captivate enthusiasts and collectors alike. Despite the challenges associated with restoring such an old vehicle, the rewards of bringing a piece of history back to life are considerable. With proper care and dedication, the DC87 can continue to serve as a testament to the ingenuity and craftsmanship of its era, making it an invaluable asset for those who appreciate the history of heavy-duty trucks and the art of restoration.