Welcome, Guest
You have to register before you can post on our site.

Username/Email:
  

Password
  





Search Forums

(Advanced Search)

Forum Statistics
» Members: 47
» Latest member: ShannonPaw
» Forum threads: 32,004
» Forum posts: 32,006

Full Statistics

Online Users
There are currently 222 online users.
» 0 Member(s) | 212 Guest(s)
Amazon, Bing, Claude, DotBot, Facebook, Google, OpenAI, Petalbot, Semrush, Trendiction

Latest Threads
The Legacy of Buda's Sing...
Forum: Equipment Parts , Attachments & Tools
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Straightening a Bent Mini...
Forum: Excavator Repair Shop & Troubleshooting
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Troubleshooting Active Re...
Forum: Excavator Repair Shop & Troubleshooting
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Choosing the Right Laser ...
Forum: Equipment Parts , Attachments & Tools
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Deutz Engine Big-End Bear...
Forum: Equipment Parts , Attachments & Tools
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Restoring a 1996 JLG 45HA...
Forum: Excavator Repair Shop & Troubleshooting
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Understanding and Address...
Forum: Excavator Repair Shop & Troubleshooting
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Using Skid Loaders for Fi...
Forum: Operator Talking
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
Swing Gear Grease Overflo...
Forum: Excavator Repair Shop & Troubleshooting
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1
John Deere 444 Suction St...
Forum: Equipment Parts , Attachments & Tools
Last Post: MikePhua
4 hours ago
» Replies: 0
» Views: 1

 
  New Holland D75 Series Crawler Tractors
Posted by: MikePhua - 09-02-2025, 01:59 PM - Forum: Operator Talking - No Replies

Introduction to the New Holland D75 Series
The New Holland D75 series crawler tractors, encompassing models like the D75 LT, D75 LGP, and D75 WT, represent a significant advancement in heavy-duty machinery. Manufactured by New Holland Construction, these machines are designed to meet the rigorous demands of construction, mining, and forestry applications. With a legacy dating back to 1895, New Holland has consistently delivered reliable and innovative equipment to the industry. The D75 series continues this tradition, offering enhanced performance and durability.
Key Specifications

  • Engine Power: The D75 series is equipped with robust engines that provide the necessary power for demanding tasks.
  • Operating Weight: Depending on the model and configuration, the operating weight varies, ensuring stability and traction on various terrains.
  • Blade Capacity: The standard blade capacity ranges from 2 to 2.5 cubic yards, suitable for a variety of earthmoving tasks.
  • Hydraulic System: A high-flow hydraulic system enhances the machine's versatility, allowing for efficient operation of attachments.
  • Final Drives Fluid Capacity: Approximately 4 gallons (14 liters), ensuring optimal performance and longevity of the drivetrain.
  • Fuel Capacity: Around 50 gallons (190 liters), providing extended operational time between refueling.
  • Hydraulic Fluid Capacity: Approximately 20 gallons (76 liters), supporting the efficient operation of hydraulic components.
  • Operating Voltage: 12 volts, standard for heavy-duty machinery.
Design Variants
  • D75 LT: Features a standard track configuration, ideal for general-purpose applications.
  • D75 LGP: Equipped with low ground pressure tracks, suitable for soft or marshy terrains.
  • D75 WT: Designed with wider tracks for enhanced stability and flotation in challenging conditions.
Innovative Features
  • Advanced Hydraulic System: The D75 series incorporates a high-flow hydraulic system, enabling the efficient operation of various attachments and enhancing overall productivity.
  • Ergonomic Operator's Station: Designed for operator comfort, the cab features adjustable seating, intuitive controls, and excellent visibility, reducing fatigue during extended operations.
  • Enhanced Durability: Built with high-strength materials and robust components, the D75 series is engineered to withstand the harshest working conditions, ensuring longevity and reliability.
Maintenance and Serviceability
Regular maintenance is crucial to ensure the longevity and optimal performance of the D75 series crawler tractors. Key maintenance practices include:
  • Regular Inspection: Frequent checks of the hydraulic system, engine components, and undercarriage can help identify potential issues early.
  • Lubrication: Proper lubrication of moving parts reduces wear and tear, enhancing the machine's lifespan.
  • Fluid Changes: Regularly changing engine oil, hydraulic fluid, and coolant ensures the efficient operation of the tractor's systems.
  • Track Maintenance: Monitoring track tension and wear can prevent costly repairs and downtime.
Real-World Applications
The New Holland D75 series crawler tractors are utilized in various industries:
  • Construction: Used for grading, excavation, and site preparation tasks.
  • Mining: Employed in overburden removal and material handling operations.
  • Forestry: Assists in land clearing and road construction in forested areas.
Conclusion
The New Holland D75 series crawler tractors exemplify the company's commitment to innovation and quality. With their powerful engines, versatile design, and advanced features, these machines are well-suited to handle the demanding tasks in various industries. Proper maintenance and understanding of their capabilities ensure that operators can maximize productivity and efficiency.

Print this item

  Best Backhoe Loaders of 2025
Posted by: MikePhua - 09-02-2025, 01:59 PM - Forum: Operator Talking - No Replies

Backhoe loaders have been integral to construction and excavation projects for decades, offering versatility and efficiency. As we move through 2025, several models have emerged as top contenders in the market, each bringing unique features and advancements to meet the evolving needs of the industry.
Top Models in the Market

  1. Caterpillar 420
    • Market Share: 36.6%
    • Features: Known for its durability and performance, the Cat 420 offers enhanced lifting capabilities and improved fuel efficiency.
  2. John Deere 320 P-Tier
    • Market Share: 29%
    • Features: The 320 P-Tier is designed to increase productivity with its powerful engine and advanced hydraulics, making it suitable for various applications.
  3. Case 580 Super N
    • Market Share: 19.5%
    • Features: This model offers a balance of power and efficiency, with improved operator comfort and reduced maintenance costs.
Emerging Technologies
The backhoe loader industry is witnessing significant technological advancements:
  • Electric Backhoes: Models like the Case 580EV are leading the way in electric backhoe technology, offering reduced emissions and lower operating costs.
  • Compact Models: The JCB 3CX Compact is 35% smaller than full-size backhoes, making it ideal for urban environments and tight job sites.
Choosing the Right Backhoe Loader
When selecting a backhoe loader, consider the following factors:
  • Application: Determine the primary tasks the machine will perform, such as digging, lifting, or material handling.
  • Size and Maneuverability: For confined spaces, compact models may be more suitable.
  • Fuel Efficiency: Electric models offer lower operating costs and reduced environmental impact.
  • Operator Comfort: Features like ergonomic controls and climate-controlled cabins can enhance productivity.
Conclusion
The backhoe loader market in 2025 offers a range of options to suit various needs and preferences. From established models like the Caterpillar 420 to innovative electric machines like the Case 580EV, there is a backhoe loader for every application. By considering factors such as application, size, fuel efficiency, and operator comfort, you can select the best machine to meet your requirements.

Print this item

  Evaluating Lubrication Additives in Heavy Equipment Maintenance
Posted by: MikePhua - 09-02-2025, 01:58 PM - Forum: Equipment Parts , Attachments & Tools - No Replies

The Role of Lubrication in Equipment Longevity
Lubrication is the lifeblood of mechanical systems. In heavy equipment—where engines, gearboxes, hydraulic pumps, and final drives operate under extreme pressure and temperature—lubricants must do more than reduce friction. They must resist oxidation, carry away heat, prevent corrosion, and maintain viscosity under load. The choice of lubricant, and whether to enhance it with additives, can significantly affect performance, wear rates, and service intervals.
In recent years, operators and fleet managers have explored supplemental lubrication additives to improve protection and extend oil life. These additives, often marketed as friction modifiers, anti-wear agents, or oxidation inhibitors, claim to enhance base oil performance beyond OEM specifications.
Terminology Annotation

  • Base Oil: The primary fluid component of a lubricant, typically mineral, synthetic, or bio-based.
  • Additive Package: A blend of chemical compounds added to base oil to improve performance characteristics such as anti-wear, detergent action, and viscosity stability.
  • ZDDP (Zinc Dialkyldithiophosphate): A common anti-wear additive used in engine oils, especially for flat-tappet camshafts.
  • Boundary Lubrication: A regime where metal surfaces are in close contact and rely on additives to prevent wear due to insufficient fluid film.
Lubrication Engineers and Their Additive Technology
Lubrication Engineers Inc. is a U.S.-based company specializing in high-performance lubricants and additive formulations. Founded in 1951, the company has developed proprietary blends for industrial, mining, and transportation sectors. Their products often include fortified base oils with enhanced additive packages designed to outperform conventional lubricants in severe-duty applications.
One of their hallmark technologies involves the use of proprietary anti-friction compounds that bond to metal surfaces, creating a protective layer that reduces wear during startup and under shock loading. These additives are often used in gear oils, hydraulic fluids, and engine oils for equipment operating in dusty, high-load environments.
Field Application and Observed Benefits
Operators who have incorporated Lubrication Engineers additives into their maintenance programs report several benefits:
  • Reduced operating temperatures in gearboxes and hydraulic systems
  • Extended oil drain intervals due to slower oxidation and contamination
  • Lower wear metal counts in oil analysis reports
  • Smoother operation during cold starts and under peak load
In one case, a quarry in Arizona added a fortified gear oil to its CAT 980H loader’s final drives. After 1,000 hours, oil analysis showed a 40% reduction in iron and copper particles compared to the previous interval. The equipment also ran cooler by 8°F under load.
Compatibility and OEM Considerations
While additives can enhance performance, they must be compatible with the base oil and equipment specifications. Overuse or mixing incompatible additives can lead to:
  • Filter clogging due to additive dropout
  • Seal degradation from aggressive chemistry
  • Foaming in hydraulic systems
  • Altered viscosity index leading to poor cold flow
Manufacturers such as Caterpillar, Komatsu, and John Deere often specify oil formulations that meet ISO, SAE, and API standards. Before adding supplemental products, operators should verify compatibility with OEM guidelines and consult oil analysis labs for baseline data.
Best Practices for Additive Use
To maximize benefits and avoid unintended consequences:
  • Start with clean oil and a fresh filter before introducing additives
  • Use only the recommended dosage based on sump capacity
  • Monitor oil condition through regular sampling and lab analysis
  • Avoid mixing multiple additive brands or types
  • Document changes in performance, temperature, and wear rates
A fleet manager in Alberta implemented a controlled trial across five excavators, using additives in only two machines. After six months, the treated units showed lower wear rates and improved fuel efficiency, leading to a phased rollout across the fleet.
Industry Trends and Scientific Validation
The use of additives is gaining traction in industries where downtime is costly and equipment operates in harsh conditions. Research from tribology labs has shown that certain molybdenum-based and borate ester additives can reduce friction coefficients by up to 30% under boundary lubrication.
In 2024, a study published by the Society of Tribologists and Lubrication Engineers (STLE) found that fortified gear oils extended bearing life by 22% in simulated mining conditions. These findings support the strategic use of additives when paired with proper monitoring and maintenance discipline.
Conclusion
Lubrication additives, when selected and applied correctly, can enhance the performance and longevity of heavy equipment. Products from companies like Lubrication Engineers offer targeted solutions for high-load, high-contamination environments. However, success depends on compatibility, dosage control, and ongoing analysis. In the world of machinery, lubrication is not just a fluid—it’s a strategy. And every drop counts when uptime is the bottom line.

Print this item

  John Deere 310A Backhoe Rear Bucket Lubrication
Posted by: MikePhua - 09-02-2025, 01:58 PM - Forum: Operator Talking - No Replies

The John Deere 310A backhoe loader, introduced in the early 1980s, has been a reliable workhorse for many operators. Proper maintenance, especially lubrication, is crucial to ensure its longevity and optimal performance. One area that often raises questions is the lubrication of the rear bucket's pivot points.
Understanding the Lubrication System
The rear bucket of the 310A backhoe is designed with several pivot points that allow for its movement. These pivot points are subject to wear due to the stresses and strains they endure during operation. Regular lubrication is essential to minimize friction, prevent premature wear, and reduce operational noise.
Common Challenges and Solutions
Operators have reported difficulty in locating lubrication points on the rear bucket. Some have noted that only the ram appears to have a grease fitting, while other pivot points seem to lack them. This can lead to concerns about proper lubrication and potential damage.
A common recommendation is to inspect the end of the dipper stick closely. Sometimes, the grease fitting is recessed and may be obscured by dirt or debris. Using a knife or similar tool to clear the area can reveal the fitting, allowing for proper lubrication. If the fitting is damaged or clogged, replacing it can restore the lubrication path.
Upgrading to Greasable Pins
For those looking to enhance the lubrication system, upgrading to greasable pins is a viable option. These pins come with built-in grease fittings, allowing for easier and more effective lubrication. While this modification requires some investment, it can lead to reduced maintenance costs and extended equipment life.
Addressing Operational Noises
Unusual noises, such as screeching or moaning, during operation can indicate insufficient lubrication or worn components. If lubrication points are inaccessible or ineffective, the lack of proper lubrication can lead to increased friction and noise. In such cases, it's advisable to inspect the cylinder rod seals and other components for wear or damage. Addressing these issues promptly can prevent further damage and ensure smooth operation.
Maintenance Tips

  • Regular Inspection: Periodically check all pivot points for accessibility and condition of grease fittings.
  • Use Quality Grease: Utilize high-quality grease suitable for heavy-duty equipment to ensure effective lubrication.
  • Monitor for Noise: Be attentive to any unusual sounds during operation, as they can be early indicators of lubrication issues.
  • Consider Upgrades: If feasible, upgrade to greasable pins to simplify maintenance and improve lubrication efficiency.
Conclusion
Proper lubrication of the rear bucket's pivot points on the John Deere 310A backhoe is vital for its performance and longevity. By understanding the lubrication system, addressing common challenges, and implementing recommended solutions, operators can ensure their equipment remains in optimal condition. Regular maintenance and attention to detail can prevent costly repairs and downtime, keeping the backhoe running smoothly for years to come.

Print this item

  Case CX130 Security Code System
Posted by: MikePhua - 09-02-2025, 01:57 PM - Forum: Excavator Repair Shop & Troubleshooting - No Replies

The Case CX130 excavator is equipped with an anti-theft security system that requires an access code to start the engine. This feature enhances equipment security, particularly for machines operating in open or unsecured environments.
Activating the Security System
To activate the security system:

  1. Turn the Starter Switch: Place the starter switch key in the "ON" position.
  2. Engage the Anti-Theft Device: Turn the starter switch from "ON" to "OFF" and back to "ON" repeatedly, approximately every two seconds. Continue this cycle until the audible alarm sounds, indicating that the anti-theft device is now active.
  3. Shutdown Procedure: When shutting down the engine, turn the starter switch key to the "OFF" position. If the anti-theft device was activated during the shutdown, the system will require the entry of the access code upon the next startup.
Entering the Access Code
To start the engine after the anti-theft device has been activated:
  1. Turn the Starter Switch: Place the starter switch key in the "ON" position.
  2. Access Code Prompt: The display screen will show the message "Password" along with four blank boxes.
  3. Input the Code: Using the control buttons:
    • Press button (1) the number of times corresponding to the first digit of your code. For example, press once for "1", twice for "2", and so on.
    • Press button (2) to move to the next digit.
    • Repeat this process for all four digits of your access code.
  4. Confirm the Code: After entering all four digits, press button (2) to confirm. If the code is correct, the engine will start. If the code is incorrect, the system will not allow the engine to start.
Deactivating the Security System
To deactivate the security system:
  1. Locate the Security Wire: Behind the operator's seat, there is a wire in the harness that must be connected to another wire to deactivate the security function.
  2. Disconnect the Wire: If you prefer not to use the security system, disconnecting this wire will disable the feature. However, this is not recommended as it reduces the security of the equipment.
Important Notes
  • Record the Access Code: It is crucial to keep a record of your access code in a secure location. If the code is forgotten, it may not be possible to enter a new one without consulting your Case dealer.
  • Dealer Assistance: If you need to reset or change the access code, contact your authorized Case dealer for assistance.
  • Security Considerations: While deactivating the security system may seem convenient, it is advisable to keep the system active to protect your equipment from unauthorized use.
In summary, the Case CX130's security code system is a valuable feature for safeguarding your equipment. Proper activation, code management, and understanding of the system's operations are essential for maintaining security and ensuring smooth operation.

Print this item

  Resolving PTO Engagement Failure on the John Deere 450 Dozer
Posted by: MikePhua - 09-02-2025, 01:57 PM - Forum: Excavator Repair Shop & Troubleshooting - No Replies

The JD 450 and Its Mechanical Legacy
The John Deere 450 crawler dozer was introduced in the mid-1960s as part of Deere’s push into compact earthmoving equipment. Designed for versatility in forestry, grading, and agricultural work, the 450 series featured a rugged undercarriage, mechanical transmission, and optional power take-off (PTO) for auxiliary equipment. Over the decades, the 450 evolved through multiple iterations—450B, 450C, and beyond—each improving on hydraulics, operator comfort, and drivetrain reliability.
By the late 1970s, the JD 450 had become a staple in North American logging and land-clearing operations. Its PTO system allowed operators to run winches, pumps, and other attachments, making it a multi-role machine in remote environments.
Terminology Annotation

  • PTO (Power Take-Off): A mechanical output shaft driven by the transmission or engine, used to power auxiliary equipment.
  • Clutch Pack: A series of friction plates and steel discs that engage or disengage power flow in the PTO assembly.
  • Shift Fork: A mechanical lever that moves the clutch collar into engagement with the PTO shaft.
  • Transmission Input Shaft: The rotating shaft that delivers engine power into the gearbox.
Symptoms of PTO Engagement Failure
In this case, the operator reported that the PTO lever previously engaged smoothly but now grinds without locking in. The machine had not been altered since the last successful use, and the PTO was connected to a fabricated forestry winch. This grinding suggests that the clutch collar is rotating but cannot mesh with the PTO gear—indicating a misalignment, worn clutch pack, or obstructed shift fork.
Common symptoms include:
  • Grinding noise when attempting to engage PTO
  • Lever resistance or inability to fully seat
  • PTO shaft rotation without load transfer
  • Winch or auxiliary equipment failing to respond
Initial Inspection and Mechanical Checks
Before disassembly, technicians should perform the following:
  • Confirm that the transmission is in neutral or the correct gear for PTO engagement
  • Inspect the PTO lever linkage for binding, wear, or misalignment
  • Check for debris or corrosion around the PTO housing
  • Verify that the winch or attachment is not seized or overloading the shaft
In one case, a forestry operator in British Columbia found that a small branch had lodged between the winch drum and PTO shaft, preventing full engagement. Removing the obstruction restored normal function.
Internal PTO Assembly and Common Failures
If external checks reveal no issues, the fault likely lies within the PTO clutch pack or shift mechanism. Common internal failures include:
  • Worn friction discs in the clutch pack
  • Broken or bent shift fork
  • Damaged splines on the clutch collar or PTO shaft
  • Misaligned bearing or input shaft
Disassembly involves:
  • Draining transmission fluid
  • Removing the PTO cover and inspecting the clutch pack
  • Checking for metal shavings or burnt friction material
  • Measuring clutch disc thickness against factory spec
  • Inspecting the shift fork for cracks or wear at the pivot point
A technician in Maine once discovered that the clutch collar had rounded splines due to repeated engagement under load. Replacing the collar and clutch discs restored full PTO function.
Fabricated Winch Considerations
When adapting a winch from another tractor, alignment and load compatibility are critical. The PTO shaft must be centered and free of angular stress. Misalignment can cause premature wear or prevent engagement.
Recommended practices:
  • Use a dial indicator to check shaft runout
  • Install flexible couplings if the winch mount is rigid
  • Ensure the winch drum rotates freely before engagement
  • Avoid engaging PTO under load or while winch is tensioned
In Nigeria, a mechanic fabricated a forestry winch mount for a JD 450 using salvaged steel and bushings. After initial success, the PTO failed to engage due to a misaligned coupler. Realigning the mount and adding a floating flange resolved the issue.
Preventive Maintenance and Long-Term Solutions
To maintain PTO reliability:
  • Change transmission fluid every 500 hours
  • Inspect clutch pack annually for wear
  • Lubricate shift linkage monthly
  • Avoid engaging PTO at high RPM
  • Use OEM or high-quality aftermarket clutch components
Installing an access panel or inspection port can simplify future diagnostics. Some operators retrofit magnetic drain plugs to monitor internal wear.
Conclusion
PTO engagement failure on the JD 450 dozer often stems from clutch pack wear, shift fork misalignment, or external obstruction. When paired with fabricated attachments like winches, alignment and load compatibility become critical. By methodically inspecting linkage, clutch components, and shaft geometry, operators can restore functionality and prevent future damage. In legacy machines, mechanical intuition and careful adaptation are the keys to keeping power flowing where it’s needed most.

Print this item

  Understanding Mitsubishi Trouble Code 51
Posted by: MikePhua - 09-02-2025, 01:56 PM - Forum: Excavator Repair Shop & Troubleshooting - No Replies

Mitsubishi equipment, including vehicles and heavy machinery, utilizes diagnostic trouble codes (DTCs) to identify and troubleshoot issues within their systems. One such code is "51," which can manifest in various Mitsubishi models, each with its specific implications and required actions.
Mitsubishi Heavy Equipment: Code 51 Overview
In the context of Mitsubishi heavy equipment, such as excavators, a flashing CPU light accompanied by codes 'S1'/'51' and 'P5' typically indicates a control system fault affecting hydraulic controls. This issue often arises from problems with the CPU unit, wiring harness, or hydraulic control valve solenoids and related sensors. To address this, one should inspect the CPU unit and wiring harness for any damage or loose connections. Additionally, checking the hydraulic control valve solenoids and related sensors for proper operation is crucial. After repairs, resetting the ECU may clear the error codes. Regular maintenance, including cleaning connectors and ensuring stable battery voltage, can prevent such issues and maintain hydraulic responsiveness.
Automotive Applications: Code 51 Implications
In Mitsubishi vehicles, particularly models like the Pajero, code 51 often points to specific system malfunctions. For instance, in the Pajero 3.2 Diesel, codes 46 and 51 indicate issues with injector adjustment and the EGR position sensor, respectively. These problems can lead to symptoms such as stalling and torque loss. To resolve this, one should inspect the EGR valve and sensor for carbon buildup or wiring damage, which can cause stalling and torque loss. Cleaning or replacing the EGR components and recalibrating injectors typically resolves these issues. Regular maintenance of the EGR system and injector settings prevents recurrence and improves engine reliability.
General Troubleshooting for Code 51
Regardless of the specific Mitsubishi model, encountering code 51 necessitates a systematic approach to diagnostics and repair. Here's a general troubleshooting guide:

  1. Initial Inspection: Begin by checking the vehicle or equipment's manual for specific details related to code 51.
  2. Visual and Physical Checks: Inspect the wiring harnesses for any visible damage, wear, or loose connections.
  3. Component Testing: Test relevant components such as sensors, solenoids, and control units for proper functionality.
  4. Error Code Reset: After addressing the identified issues, reset the ECU to clear the error codes.
  5. System Monitoring: Monitor the system to ensure that the issue does not recur.
Conclusion
Mitsubishi's trouble code 51 serves as a diagnostic tool to pinpoint specific issues within their equipment and vehicles. Understanding the context and implications of this code across different models is essential for effective troubleshooting and repair. By following systematic diagnostic procedures and addressing the root causes of the issues, one can ensure the continued reliability and performance of Mitsubishi products.

Print this item

  Glow Plug Voltage and Testing
Posted by: MikePhua - 09-02-2025, 01:56 PM - Forum: Equipment Parts , Attachments & Tools - No Replies

Glow plugs are essential components in diesel engines, especially during cold starts. They function as heating elements, preheating the air in the combustion chamber to facilitate ignition. Understanding their voltage requirements and testing methods is crucial for maintaining engine performance.
Glow Plug Voltage Requirements
Most glow plugs operate on a 12-volt system, aligning with standard automotive electrical systems. However, the voltage supplied to the glow plugs can vary during operation. Initially, when the glow plugs are activated, the voltage may be around 12 volts. As the plugs heat up and their resistance increases, the voltage can drop to approximately 10 volts. This reduction is a normal part of the glow plug's operation and indicates that the system is functioning correctly.
Testing Glow Plugs
To ensure glow plugs are working efficiently, it's important to test them regularly. Here's how you can do it:

  1. Visual Inspection: Before testing, visually inspect the glow plugs for any obvious signs of damage or wear.
  2. Check Battery Voltage: Use a multimeter to check the battery voltage. A healthy battery should read around 12.5 volts.
  3. Test Glow Plug Voltage: With the engine off, set your multimeter to DC voltage mode. Connect the positive lead to the glow plug terminal and the negative lead to a good ground. When the glow plugs are activated, the voltage should be around 12 volts initially, dropping to about 10 volts as they heat up.
  4. Test Glow Plug Resistance: Disconnect the power supply to the glow plug. Set your multimeter to measure resistance (ohms). Place one lead on the glow plug terminal and the other on a good ground. A typical reading for a healthy glow plug is under 1 ohm. Higher resistance readings may indicate a faulty glow plug.
Importance of Proper Voltage
Maintaining the correct voltage is vital for the longevity and performance of glow plugs. Over-voltage can cause the plugs to overheat and fail prematurely, while under-voltage may prevent them from heating adequately, leading to poor engine starting performance.
Conclusion
Regular testing and maintenance of glow plugs ensure reliable engine starts, particularly in cold conditions. By understanding their voltage requirements and following proper testing procedures, you can keep your diesel engine running smoothly.

Print this item

  Restoring Drive Functionality on the JLG 2646E2 Scissor Lift
Posted by: MikePhua - 09-02-2025, 01:55 PM - Forum: Excavator Repair Shop & Troubleshooting - No Replies

The JLG 2646E2 and Its Place in Aerial Work Platforms
The JLG 2646E2 is a battery-powered electric scissor lift designed for indoor and slab-surface applications. With a platform height of 26 feet and a working height of 32 feet, it offers a compact footprint and quiet operation ideal for warehouses, maintenance tasks, and construction finishing work. Manufactured by JLG Industries, a company founded in 1969 and now a global leader in aerial access equipment, the 2646E2 was part of a generation of lifts that emphasized safety, simplicity, and low emissions.
JLG’s electric scissor lifts have been widely adopted across North America and Europe, with thousands of units in circulation. The 2646E2 features proportional controls, onboard diagnostics, and a drive system powered by DC motors and hydraulic actuators. Despite its reliability, age and intermittent use can lead to electrical and hydraulic issues that require careful troubleshooting.
Terminology Annotation

  • Tow Valve: A manual hydraulic valve that allows the lift to be moved without power by bypassing the drive system.
  • Main Relief Valve: A pressure-regulating valve that limits maximum hydraulic pressure to protect components.
  • Drive Solenoid: An electrically activated valve that controls hydraulic flow to the drive motors.
  • Membrane Pad: A sealed control interface with buttons for drive, lift, and traction functions.
Initial Symptoms and Diagnostic Path
The lift in question exhibited weak drive performance, stalling on minor surface irregularities and failing to move on gravel. While lift and steering functions were responsive, drive power was inconsistent. This pointed to a hydraulic or electrical fault in the drive circuit.
The first step was to inspect the tow valve, which was confirmed to be fully closed. Next, a pressure gauge was connected to the MP test port on the valve manifold. With the drive solenoids disconnected and the joystick activated, the system only produced 1,700 psi—well below the expected 3,000 psi. This suggested a pressure loss or electrical fault preventing full activation of the drive system.
Electrical Fault and Relay Repair
Upon inspecting the control board, a bent pin was discovered on one of the small relays. After carefully straightening the pin and reinstalling the relay, the drive pressure immediately returned to 3,000 psi. The lift regained full drive functionality, confirming that a minor electrical fault had disrupted the hydraulic control signal.
This highlights the importance of inspecting connectors, relays, and pins for physical damage. Even a single bent contact can prevent solenoids from energizing, leading to misleading hydraulic symptoms.
Drive Behavior and Traction Limitations
The JLG 2646E2 is classified as a slab machine, meaning it is designed for flat, level surfaces. While it can handle slight grades, it is not intended for uneven terrain or gravel. When one wheel loses traction, the other may not compensate due to the open hydraulic circuit design. This is normal behavior for standard drive controls.
For machines with proportional controls, a “Traction” button on the membrane pad can be used to temporarily boost drive torque. Pressing and holding this button while one wheel spins may allow the lift to overcome minor obstacles. For standard controls, engaging “Hi Drive” can achieve a similar effect.
Control System and Limit Switches
Years later, the lift failed to drive again despite functioning lift and steering systems. The joystick’s trigger and enable LEDs illuminated correctly, and limit switches on the battery and pump hatches were audible. However, no drive response occurred.
Further inspection revealed that pressing the joystick did not activate the drive solenoids. This pointed to a possible controller fault or broken signal path. The technician, equipped only with a Swiss army knife, verified that the trigger and enable switches worked, but the joystick’s directional output was absent.
This scenario underscores the importance of having proper diagnostic tools and understanding the control logic. A faulty joystick, damaged wiring, or failed controller can all prevent drive activation even when other systems appear functional.
Preventive Maintenance and Long-Term Storage
The lift had been stored and maintained for years, with batteries kept charged and components periodically tested. This level of care is commendable, but intermittent use can still lead to corrosion, relay fatigue, and connector degradation.
Recommended practices include:
  • Cycling all functions monthly to prevent contact oxidation
  • Replacing relays every 5–7 years regardless of use
  • Cleaning and reseating connectors annually
  • Using dielectric grease on exposed terminals
  • Logging fault codes and pressure readings during each inspection
In 2023, a facility manager in Ontario implemented a quarterly lift activation protocol for all stored aerial platforms. This reduced startup failures by 80% and extended battery life across the fleet.
Conclusion
The JLG 2646E2 is a reliable and capable scissor lift when maintained properly. Drive issues often stem from minor electrical faults, such as bent relay pins or degraded connectors, rather than major hydraulic failures. Understanding the interplay between control signals, solenoids, and pressure regulation is key to restoring functionality. With regular testing and preventive care, even older lifts can remain dependable tools for elevated work. In access equipment, attention to detail is the difference between frustration and flawless operation.

Print this item

  Which Telehandler
Posted by: MikePhua - 09-02-2025, 01:55 PM - Forum: Operator Talking - No Replies

A farm manager caught between two giants—Manitou and JCB—sought the right telehandler for his mixed operation of barns, silage, and construction. Both brands boast heritage, performance, and loyal users. Choosing isn’t simple, but clarity emerges when you weigh history, specs, operator insights, and real-world fit.
Brand Histories and Legacy
The telehandler—also known as a telescopic handler—originated in France in the late 1950s. JCB entered the game in 1977, introducing the Loadall line, which grew to sell over 100 000 units by the mid-2010s. Manitou, founded in 1957, launched its “Maniscopic” telehandler series in 1981 and has since focused intensively on lifting and loading equipment.
Machine Specifications and Performance
When comparing models like the JCB 531-70 and Manitou MLT741:

  • The Manitou MLT741 offers a higher engine output (~74 kW) compared to the JCB’s ~55 kW.
  • Lift capacity for the Manitou MLT741 is around 4.1 tonnes, versus about 3.1 tonnes for the JCB 531-70.
  • Both achieve roughly 7 m lift height.
  • The Manitou includes a stabilizer system for improved stability under heavy load, while both provide good traction and turning.
Models like the JCB 540-70 and Manitou MXT 840 K show similar engine power (~74 hp), though details diverge in fuel capacity, hydraulic systems, and boom reach.
Operator Feedback
Voices from the field reflect how design influences day-to-day use:
  • A JCB owner praised engine placement: having it in the rear keeps debris away from intakes during silage tasks; he noted his Manitou’s side-mounted intake screens clogged more often.
  • Another testimony stressed reliability: switching from Manitous to JCBs, his fleet ran thousands of hours with minimal issues.
  • Across threads, users assert both brands “work the same,” with differences coming down to weight and lift capability.
Glossary of Key Terms
  • Telehandler: A hybrid of forklift and crane—designed to lift loads via telescopic boom.
  • Lift Capacity: Maximum safe load the machine can lift (e.g. 3.1 t vs 4.1 t).
  • Engine Power (kW/HP): Affects performance—higher values mean better capacity to lift and move.
  • Stabilizer System: Hydraulic outriggers that improve load stability.
  • Engine Placement: Position of engine affects debris exposure and cooling.
  • Residual Value: The trade-in or resale value—the stronger the brand, the better the residual.
Anecdote from the Yard
Ben, a dairy operator, needed to choose between a compact JCB and a beefy Manitou. JCB’s weight suited indoor barn tasks; Manitou’s stability and power shone during heavy bale stacking outside. At the dealer lot, he learned that the Manitou’s engine placed forward, aided reach but invited more dust. He ultimately bought a JCB for its rear engine location and reliability—but still rents Manitou during peak hay season when reach and lift matter most.
Suggestions and Practical Advice
  • Define Your Load Needs: If lifting beyond 3.5 tonnes or working high, lean toward Manitou’s added capacity.
  • Consider Jobsite Conditions: Dusty, indoor jobs reward JCB’s rear-engine design; outdoor heavy-lift tasks favor Manitou’s stabilizers and torque.
  • Operator Ergonomics: JCB cabs generally feature intuitive controls and comfortable cabins.
  • Evaluate Reliability: JCBs earn praise for toughness and uptime; Manitou’s focused engineering wins fans in specialized shops.
  • Factor in Resale Value: Strong resale value for certain JCB Loadall models supports cost recovery.
  • Budget Wisely: Manitous can cost more initially, but fewer attachments and heavy use may justify that with performance payback.
Conclusion
Choosing between JCB and Manitou telehandlers is not a matter of right or wrong—it’s about matching machine strengths to your work. JCB stands out for reliability, operator-friendly design, and rear-engine resilience; Manitou excels in power, lift capacity, and stability under load. Think through your lifting demands, operational environment, and long-term ownership—your pick should serve both today’s tasks and tomorrow’s challenges.

Print this item