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  Kobota SVL-75-2 Skid Steer Parking Brake Randomly Engaging
Posted by: MikePhua - 07-04-2025, 03:39 AM - Forum: Excavator Repair Shop & Troubleshooting - No Replies

The Kobota SVL-75-2 skid steer is known for its reliability and powerful performance in various applications. However, some users have encountered a recurring issue where the parking brake engages randomly during operation. This can lead to inconvenience and safety concerns, so it is essential to address the problem effectively.
Problem Description:
The issue occurs when the parking brake on the Kobota SVL-75-2 skid steer activates unexpectedly while the machine is in operation. This can cause the vehicle to stop suddenly, leading to an interruption in work and potential safety hazards. The random engagement of the parking brake could be caused by several factors within the brake system or electronic controls.
Common Causes and Troubleshooting Steps:

  1. Faulty Parking Brake Sensor:
    • Possible Cause: A malfunctioning parking brake sensor might send incorrect signals to the system, triggering the brake unexpectedly.
    • Troubleshooting Steps:
      • Inspect the parking brake sensor for any visible damage or corrosion.
      • Check the wiring and connectors related to the parking brake sensor for loose connections.
      • If the sensor appears faulty, it may need to be replaced.
  2. Electrical Issues or Wiring Problems:
    • Possible Cause: Loose, damaged, or corroded wiring connections could cause electrical interference, activating the parking brake unintentionally.
    • Troubleshooting Steps:
      • Thoroughly inspect all electrical connections, particularly those associated with the parking brake system.
      • Ensure there are no exposed wires or signs of corrosion.
      • If you find damaged wires or connectors, repair or replace them accordingly.
  3. Hydraulic Pressure Problems:
    • Possible Cause: Issues with hydraulic pressure could affect the operation of the parking brake system. Low pressure or incorrect pressure settings might cause the brake to engage when it shouldn't.
    • Troubleshooting Steps:
      • Check the hydraulic fluid levels and ensure they are at the recommended levels.
      • Inspect the hydraulic lines for leaks or damage.
      • If the system pressure is too low, consult the manual for the correct settings and adjust as necessary.
  4. Control System Calibration:
    • Possible Cause: The control system might need recalibration, leading to erratic brake engagement.
    • Troubleshooting Steps:
      • Refer to the operator's manual for instructions on recalibrating the control system.
      • If you have access to diagnostic tools, perform a system check to ensure all settings are correct.
  5. Brake Cable or Mechanism Malfunction:
    • Possible Cause: A worn-out or malfunctioning brake cable can cause the brake to engage randomly.
    • Troubleshooting Steps:
      • Inspect the parking brake cable for wear, fraying, or damage.
      • Check the brake mechanism to ensure it is functioning correctly and not sticking or malfunctioning.
      • If necessary, replace the brake cable or repair the mechanism.
Conclusion:
The random engagement of the parking brake on a Kobota SVL-75-2 skid steer can be caused by several factors, including sensor malfunctions, electrical issues, hydraulic problems, or mechanical failures. By following the troubleshooting steps above, you can diagnose and resolve the issue to ensure that the machine operates safely and efficiently. Regular maintenance and inspections are crucial to prevent similar problems from occurring in the future.

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  John Deere 332G Alternator Charge Control Issue and Solution
Posted by: MikePhua - 07-04-2025, 03:38 AM - Forum: Operator Talking - No Replies

Users of the John Deere 332G skid steer have reported problems with the alternator charge control system. Specifically, the issue involves the battery not charging or the battery voltage not maintaining a normal range. This is typically related to a failure in the alternator, charging system, or control system. Forum discussions suggest that the cause of this issue may be a faulty alternator, loose electrical connections, or issues with the control system.
Common Causes of the Problem

  1. Alternator Failure
    The alternator is the core component of the charging system. If the alternator itself is malfunctioning or not working properly, the battery will not charge effectively. Common causes include damage to the alternator’s internal coils, loose belts, or worn brushes.
  2. Electrical Connection Issues
    Loose or corroded electrical connections are a frequent cause of charging system failures. Particularly, poor connections between the alternator and charging circuit can prevent stable voltage output, disrupting the battery charging process.
  3. Charging Control Module Failure
    The charging control system in the John Deere 332G is managed by an electronic control module. If this module fails, the alternator may not function as expected, or the charging process may be interrupted. The control module typically monitors the battery voltage and alternator output, adjusting the current to ensure proper charging.
Possible Solutions
  1. Check the Alternator
    If the alternator is suspected to be the cause, it can be tested for output voltage. A healthy alternator should output between 13.5V and 14.5V. If the alternator is not producing the proper output, it may need to be replaced or repaired.
  2. Inspect Electrical Connections
    Regular inspection of the electrical connections between the alternator, battery, and charging circuit is essential. Ensure that all connections are secure and free from corrosion. Loose connections or corroded terminals should be cleaned and tightened. Poor electrical connections are a significant factor in charging system malfunctions.
  3. Check the Charging Control Module
    If the alternator and electrical connections are in good condition, but the problem persists, the charging control module may be at fault. A diagnostic tool can be used to check the status of the control module. If it is faulty, replacing the module should resolve the issue and restore normal charging functionality.
  4. Replace the Alternator Belt
    A loose or worn alternator belt can also cause charging system issues. If the belt is loose or shows signs of wear, it should be replaced with a new one to ensure that the alternator is operating efficiently.
Conclusion
The alternator charge control problem in the John Deere 332G skid steer is typically caused by alternator failure, loose electrical connections, or a malfunctioning charging control module. Solutions include checking and replacing the alternator, inspecting and securing electrical connections, replacing faulty control modules, and replacing worn alternator belts. By addressing these issues, the charging system can be restored to full functionality, preventing battery drain and ensuring reliable operation.

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  Bobcat T300 Troubleshooting and Repair: Common Issues Analysis
Posted by: MikePhua - 07-04-2025, 03:38 AM - Forum: Operator Talking - No Replies

The Bobcat T300 compact tracked loader is widely used in construction, agriculture, and other industries. However, users have reported various issues during its operation, especially related to the electrical and hydraulic systems. This article will discuss common problems with the Bobcat T300 and provide guidance on troubleshooting and repair.
Issue Description:
Some users have reported several types of failures while using the Bobcat T300, including starting issues, control malfunctions, and hydraulic system failures. These problems can significantly reduce operational efficiency and may even render the machine inoperable.
Common Issues and Troubleshooting Methods:

  1. Failure to Start:
    • Possible Cause: If the Bobcat T300 won't start, the first thing to check is the battery charge and connections. A low battery or loose connections may prevent the machine from starting.
    • Troubleshooting Steps:
      • Check the battery voltage to ensure it is charged and connected securely.
      • Inspect the starter motor to ensure it is functioning.
      • If the starting system appears fine, check fuses and relays for damage.
  2. Hydraulic System Issues:
    • Possible Cause: Low hydraulic oil levels or leaks in the hydraulic lines can cause the loader to be unable to operate the bucket or other attachments.
    • Troubleshooting Steps:
      • Check the hydraulic oil levels and top it off if necessary.
      • Inspect the hydraulic lines for any signs of leakage or damage.
      • Ensure the hydraulic pump and valves are operating correctly and providing adequate pressure.
  3. Control Malfunctions:
    • Possible Cause: Control issues can stem from problems in the control system or electrical malfunctions, such as faulty sensors or loose wiring.
    • Troubleshooting Steps:
      • Inspect the electrical connections in the control system for any loose or disconnected wires.
      • If error codes are displayed, use a diagnostic tool to read the codes and pinpoint the issue.
      • Check switches, sensors, and wiring connections to ensure they are functioning properly.
  4. Engine Overheating:
    • Possible Cause: Engine overheating may be caused by insufficient coolant or a clogged radiator.
    • Troubleshooting Steps:
      • Check the coolant levels to ensure the cooling system is intact.
      • Clean the radiator surface to ensure proper airflow and remove any dirt or debris.
      • Inspect the water pump and fan to ensure they are operating as expected.
Conclusion:
The Bobcat T300 is a powerful compact tracked loader, but issues with its electrical and hydraulic systems can impact performance. Through careful troubleshooting, common problems can be identified and resolved, ensuring efficient machine operation. Regular maintenance, including checking the hydraulic system, control system, and electrical connections, is essential to minimizing the risk of failure.

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  CAT 246C Right-Hand Joystick Thumb Wheel Issue and Solution
Posted by: MikePhua - 07-04-2025, 03:36 AM - Forum: Operator Talking - No Replies

Users of the CAT 246C skid steer loader have reported issues with the right-hand joystick thumb wheel, which can cause it to malfunction or become unresponsive. This issue affects the operator's ability to control certain machine functions, thereby impacting operational efficiency. Discussions on forums suggest that the cause could be related to multiple factors, including damage to the joystick itself, electrical faults, or loose connections.
Common Causes of the Issue

  1. Thumb Wheel Malfunction
    The right-hand joystick thumb wheel is responsible for controlling various functions of the machine, such as throttle adjustments. If the thumb wheel malfunctions, the operator may not be able to control the equipment accurately. Typically, the malfunction can occur due to frequent use or wear and tear of the mechanical parts.
  2. Electrical Connection Issues
    Some users have pointed out that the thumb wheel malfunction might not be caused solely by mechanical failure but could also be due to electrical connection issues. Loose or poor electrical connections could prevent proper signal transmission between the joystick and the control system.
  3. Wear and Tear of the Joystick
    Over time, the electrical contact points inside the joystick can wear out, leading to reduced responsiveness of the thumb wheel. Eventually, this may cause the thumb wheel to stop working altogether.
Possible Solutions
  1. Inspect and Replace the Thumb Wheel
    If the thumb wheel is found to be damaged, it may need to be replaced. Installing a new thumb wheel will restore the original control sensitivity and improve operational accuracy. It’s essential to follow the manufacturer’s guidelines when installing the replacement part to avoid assembly issues.
  2. Inspect Electrical Connections
    It's important to ensure that the electrical connections between the joystick and the machine's control system are secure. Loose wiring or connectors can lead to unstable signal transmission, affecting control accuracy. If any loose connections are identified, tighten or replace the faulty connectors.
  3. Repair or Replace the Joystick
    If the joystick's electrical contacts are worn out, it might be necessary to replace the entire joystick. Alternatively, professional repair can restore its functionality. Ensuring that all buttons, switches, and thumb wheels on the joystick are in good working condition is crucial for maintaining reliable operation.
  4. Regular Maintenance
    Routine inspection and maintenance of the CAT 246C joystick and control system can help prevent such issues. Regularly cleaning the joystick, checking electrical contacts, and lubricating moving parts can significantly extend the lifespan of these components.
Conclusion
The right-hand joystick thumb wheel issue in the CAT 246C skid steer loader is a common problem, often caused by mechanical wear, electrical faults, or loose connections. Solutions include replacing the thumb wheel, checking electrical connections, repairing or replacing the joystick, and performing regular maintenance. Proper maintenance and timely repairs will ensure optimal performance of the control system, preventing any disruptions to work efficiency.

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  Gehl 3825SX No Bucket or Boom Control: Troubleshooting and Solutions
Posted by: MikePhua - 07-04-2025, 03:35 AM - Forum: Operator Talking - No Replies

A user reported an issue with their Gehl 3825SX skid steer, where neither the bucket nor the boom controls were functioning. This kind of problem can be frustrating, especially if the machine is vital to operations. Below, we will go through potential causes and steps to troubleshoot and fix the issue.
Problem Description:
The bucket and boom controls are unresponsive on the Gehl 3825SX, meaning the operator is unable to control the loader arms or the bucket. This issue could be linked to a variety of system components, ranging from electrical to hydraulic failure.
Possible Causes:

  1. Hydraulic System Failure: The most common cause of unresponsive controls in skid steers is a problem with the hydraulic system. This could be due to low hydraulic fluid, air in the lines, or a failing hydraulic pump or valve.
  2. Electrical Issues: Electrical problems could be responsible for the unresponsive controls. This might involve issues with the control solenoids, wiring, or the machine’s control system. A blown fuse or faulty wiring connection can disrupt the operation of the control functions.
  3. Control Switch or Joystick Failure: The joystick or the control switches may have malfunctioned. This issue could be caused by wear and tear, electrical shorts, or even dirt and debris interfering with the switches.
  4. Hydraulic Lines or Hoses Blockage: A blockage or restriction in the hydraulic lines or hoses could prevent the hydraulic fluid from reaching the boom or bucket cylinders, resulting in a lack of control.
Troubleshooting Steps:
  1. Check Hydraulic Fluid Level: Begin by inspecting the hydraulic fluid level. Low fluid can cause inadequate pressure to operate the boom and bucket functions. If the fluid is low, top it up with the recommended hydraulic oil.
  2. Inspect Hydraulic Hoses and Lines: Look for any visible damage to the hydraulic hoses or lines. Any cracks, leaks, or blockages in the lines could restrict the flow of hydraulic fluid, leading to a lack of control.
  3. Test the Control Valves and Pump: Check if the control valve and hydraulic pump are functioning properly. If the pump is not producing enough pressure, it could prevent the movement of the boom or bucket.
  4. Examine Electrical Connections and Fuses: Inspect the electrical system, including wiring, connectors, and fuses. A faulty electrical connection could prevent the control solenoids from activating, resulting in unresponsive controls.
  5. Check Control Joystick: The joystick could be malfunctioning due to internal wear or external damage. Test the joystick for proper electrical continuity, and ensure it is transmitting the correct signals.
  6. Check for Fault Codes: If the Gehl 3825SX has an onboard diagnostic system, check for any fault codes that might indicate the specific issue.
Conclusion:
When the boom and bucket controls are unresponsive, it’s important to go through a systematic troubleshooting process. Begin by inspecting the hydraulic system for leaks, checking fluid levels, and testing the pump. Then, move on to the electrical and control systems, including the joystick, wiring, and fuses. By following these steps, you can pinpoint the problem and restore functionality to your Gehl 3825SX skid steer.

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  Case 75 XT Common Issues and Solutions Discussion
Posted by: MikePhua - 07-04-2025, 03:33 AM - Forum: Operator Talking - No Replies

The Case 75 XT is a widely used wheel loader in both construction and agriculture. Many users have encountered common issues with this machine, particularly in areas like engine starting, hydraulic systems, and electrical systems. Discussions on various forums have summarized the potential causes of these problems and provided possible solutions.
Common Issues

  1. Engine Starting Problems
    Some users have reported difficulty starting the Case 75 XT, especially in cold weather. Potential causes include low battery charge, fuel system issues, or problems with the engine pre-heating system. It is recommended to first check the battery charge and terminals to ensure proper operation and to make sure that the fuel system, including the fuel pump and filter, is not clogged.
  2. Hydraulic System Issues
    Another common issue reported is that the hydraulic system behaves unpredictably. Users report slow or weak hydraulic performance, especially when under heavy loads. This could be caused by contaminated hydraulic oil or a failing hydraulic pump. Regularly changing the hydraulic oil and checking the pump for any faults can help resolve this issue.
  3. Electrical System Failures
    Some users have experienced electrical system malfunctions, particularly with the control system not responding correctly. This is often related to loose wiring connections or low battery voltage. Ensuring that electrical system connections are clean and tight, and confirming that the battery is adequately charged, can help resolve these problems.
Solutions
  1. Check the Fuel System
    Ensure that the fuel pump and injectors are working correctly, and that the fuel filter is not clogged. Regularly checking the fuel system can help prevent engine starting issues.
  2. Inspect the Battery and Electrical System
    For starting issues, check the battery's voltage, ensure the terminals are free of corrosion, and verify that the battery is properly charged. Cleaning the electrical system connections and ensuring their tightness can resolve most electrical issues.
  3. Change Hydraulic Oil and Inspect the Pump
    Regularly replace the hydraulic oil to prevent contamination and check the hydraulic pump for damage. Maintaining the hydraulic system can improve its efficiency and stability.
  4. Professional Diagnostics
    If the above methods don't resolve the issue, it's recommended to use professional diagnostic tools to check the hydraulic system, electrical system, and engine control module. These diagnostic tools will provide a clearer understanding of the underlying problems.
Conclusion
Common issues with the Case 75 XT wheel loader include engine starting difficulties, hydraulic system problems, and electrical failures. By regularly checking the fuel system, battery, hydraulic oil, and electrical connections, and promptly replacing any worn or damaged parts, these issues can be effectively resolved, ensuring the machine operates reliably.

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  773 Bobcat Hydraulic Oil in Engine: Causes and Solutions
Posted by: MikePhua - 07-04-2025, 03:33 AM - Forum: Operator Talking - No Replies

A user encountered an issue with hydraulic oil entering the engine of a Bobcat 773. Hydraulic oil in the engine not only affects the engine's performance but can also lead to severe mechanical damage, so it requires immediate attention.
Problem Description:
Hydraulic oil entering the engine typically indicates some form of leakage or mixing between the hydraulic system and the engine system. This issue may occur through the following means:

  • Damage to certain components of the hydraulic system, causing hydraulic oil to enter the engine.
  • Worn or broken seals on the hydraulic pump or other hydraulic components, allowing oil leakage.
  • Improper connection between the hydraulic oil cooler and the engine cooling system, resulting in oil mixing.
Possible Causes:
  1. Hydraulic Pump Seal Damage: If the seals on the hydraulic pump are worn or damaged, hydraulic oil may enter the engine through the pump shaft.
  2. Hydraulic Oil Cooler Malfunction: If the hydraulic oil cooler leaks, hydraulic oil may mix with the engine coolant.
  3. Hydraulic Oil Filter or Line Damage: Problems with the hydraulic system’s filter or piping could allow oil to leak into the engine system.
  4. Other Seal Issues: Other aging or damaged seals might also cause hydraulic oil to enter the engine.
Diagnostic and Resolution Steps:
  1. Check the Hydraulic Pump and Seals: Start by inspecting the seals on the hydraulic pump to see if there is any damage or wear.
  2. Check the Hydraulic Oil Cooler: Ensure that the hydraulic oil cooler is properly connected and there are no signs of leakage.
  3. Replace Damaged Components: If any parts such as the hydraulic pump seals, oil cooler, or filter are damaged, replace them promptly.
  4. Clean the Engine System: After hydraulic oil has entered the engine, it may degrade the engine oil. It’s necessary to thoroughly clean the engine and replace the engine oil.
  5. Inspect Hydraulic Lines: Ensure all hydraulic pipes and hoses are properly connected and show no signs of leakage.
Conclusion:
Hydraulic oil entering the engine is a serious issue that needs immediate attention. By checking critical components like the hydraulic pump seals, oil cooler, and lines, and replacing damaged parts, this problem can be effectively resolved. Regular inspection and maintenance of the hydraulic system can also help prevent similar issues in the future.

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  Deutz BF4M1011F Engine Troubleshooting Discussion
Posted by: MikePhua - 07-04-2025, 02:06 AM - Forum: Operator Talking - No Replies

The Deutz BF4M1011F is a widely used diesel engine found in various heavy machinery and equipment. Recently, users on the panswork forum shared their experiences with issues and malfunctions related to this engine. The problems primarily involve issues with engine performance, difficulty starting, and emission concerns.
Common Issues

  1. Difficulty Starting
    Several users reported trouble starting the Deutz BF4M1011F engine, particularly in cold temperatures during early mornings. This may be related to the engine's preheating system or battery charge. Users suggest checking the glow plugs, fuel system, and battery to ensure proper operation.
  2. Unstable Engine Performance
    Another common issue is engine instability under high load, where users experience power loss or slow acceleration. Many believe this may be a fuel system problem, especially a faulty fuel pump or injector. It is recommended to clean the injectors and check if the fuel filter is clogged.
  3. Emission Issues
    Some users also faced excessive emissions, causing the engine to fail emission testing. This problem could be related to carbon buildup in the combustion chamber, a clogged air filter, or issues with the EGR (Exhaust Gas Recirculation) system. Cleaning or replacing the air filter, checking the EGR system, and periodically cleaning carbon buildup can help resolve this issue.
Solutions
  1. Inspect the Fuel System
    Ensure that all components of the fuel system, including the fuel pump and injectors, are functioning correctly. Cleaning the injectors and replacing a clogged fuel filter can improve engine performance and efficiency.
  2. Check the Preheating System
    For starting difficulties, it is crucial to inspect and replace faulty glow plugs. Ensuring the battery is charged and its terminals are not corroded or loose can also help solve the issue.
  3. Clean or Replace the Air Filter and EGR System
    Emission problems are often linked to the air filter or the EGR system. Regularly check and clean the air filter, and ensure the EGR valve is working properly. This can reduce emission issues and improve overall engine performance.
  4. Professional Diagnosis
    If the above steps do not resolve the problem, it is recommended to use professional diagnostic tools to check the Engine Control Module (ECM) and other electronic components. This can help pinpoint the exact issue.
Conclusion
The Deutz BF4M1011F engine may encounter common issues like difficulty starting, unstable performance, and emission problems. By regularly inspecting the fuel system, preheating system, air filter, and EGR system, and replacing damaged parts as needed, most of these problems can be effectively resolved.

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  CAT 262D Skid Steer Code 3700-13 Troubleshooting
Posted by: MikePhua - 07-04-2025, 02:06 AM - Forum: Operator Talking - No Replies

A user encountered an issue with a CAT 262D skid steer that displayed code 3700-13, indicating a problem related to the machine’s hydraulic system. The code points to a failure in the hydraulic system, which can result in improper machine function.
Problem Diagnosis:
The primary cause of this issue was identified as a hydraulic pressure problem, which could be caused by multiple factors:

  • A possible malfunction in the hydraulic pump.
  • Blockage in the hydraulic system, possibly from a filter or valve.
  • An issue with the hydraulic lines or hoses, such as wear or leaks.
Troubleshooting Steps:
  1. Check the Hydraulic Fluid Levels: Low fluid levels can cause pressure issues. Ensure the fluid is topped up and clean.
  2. Inspect the Filters: A clogged filter can restrict fluid flow and cause pressure drops.
  3. Examine the Hydraulic Hoses and Lines: Look for any visible wear, cracks, or leaks that might reduce pressure.
  4. Test the Hydraulic Pump: If the fluid and filters are in good condition, the hydraulic pump might need to be tested for proper operation.
  5. Check for Faulty Solenoids or Valves: A malfunction in the solenoids or hydraulic valves can trigger the code. These components should be checked for functionality.
Solution:
  • If a faulty component is identified, replacing the hydraulic pump, valves, or solenoids may resolve the issue.
  • In some cases, simply clearing the blockage or replacing the hydraulic fluid may be sufficient to clear the code and restore normal function.
By following these steps, operators can troubleshoot and potentially fix the issue without needing a professional service.

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  Bobcat 773 - Code 26-03 Fault Analysis
Posted by: MikePhua - 07-04-2025, 02:04 AM - Forum: Operator Talking - No Replies

The Bobcat 773 is a commonly used skid-steer loader. Users have reported encountering fault code 26-03 during operation. This code typically indicates an electrical system issue, specifically related to the machine's electronic controls.
What Does Code 26-03 Mean?
According to Bobcat’s service manual, code 26-03 usually refers to a “hydraulic valve solenoid circuit error,” which could be caused by poor wiring connections, loose connectors, or a faulty solenoid valve. This type of electrical issue can interfere with the hydraulic system's operation, affecting the loader's overall functionality.
Troubleshooting Steps

  1. Check Wiring Connections: First, inspect the wiring between the solenoid valve and the controller to ensure there are no loose or poor connections.
  2. Inspect the Solenoid Valve: If the wiring appears normal, further investigate the solenoid valve itself. You can use a multimeter to check for proper voltage, or replace the solenoid to see if it resolves the issue.
  3. Control Module Issue: If the solenoid and wiring are both fine, the problem may lie with the control module. Advanced diagnostic tools may be needed to identify a malfunction in the module.
  4. Clear the Fault Code: Once repairs are completed, be sure to clear the fault code and restart the machine to check if the issue has been resolved.
User Feedback
Some users have shared their experiences, noting that this issue is often caused by damaged wiring or a faulty solenoid valve. After addressing these components, the machine usually returns to normal operation. Additionally, regular electrical system checks and maintenance can help reduce the likelihood of encountering this type of fault.
Conclusion
When encountering code 26-03 on a Bobcat 773, start by checking the solenoid valve circuit and wiring for any loose connections. If the solenoid is functioning properly, further investigate the control module and other electrical components. Thorough troubleshooting and repairs typically resolve the issue, returning the loader to full operation.

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