Protecting Trailer Deck During 815B Moves: Best Practices and Tips

[MikePhua]

When transporting heavy equipment such as the Caterpillar 815B, ensuring the protection of the trailer deck is crucial to maintain both the integrity of the equipment and the trailer itself. The weight and size of these machines can place significant stress on the deck during loading, unloading, and transport, potentially causing damage. This article outlines effective methods and best practices to protect the trailer deck during the movement of the 815B or similar heavy machinery.
Understanding the Risks of Moving Heavy Equipment
Moving a large piece of equipment like the 815B roller requires careful consideration of the trailer deck to avoid damage. The weight and track pressure exerted by the machinery can cause scuffing, gouging, and other forms of deck damage. Additionally, the movement of the equipment while being loaded or unloaded can lead to shifting or slipping, which can compromise the safety of the transport.

• Weight Distribution: The weight of the 815B, especially when not properly distributed, can lead to excessive stress on certain parts of the trailer deck. This can result in damage to the decking material.
  
• Track Pressure: The weight of the equipment is concentrated on the tracks, which can lead to deep impressions or gouging in the trailer deck if it's not sufficiently protected.
  
• Movement During Transport: If the equipment is not properly secured or the load shifts during transit, it could cause abrasion or damage to both the machinery and the trailer deck.
  

Methods for Protecting the Trailer Deck

1. Use of Deck Protection Mats
   One of the simplest and most effective ways to protect the trailer deck is by using protective mats. These mats are designed to absorb the pressure and prevent direct contact between the equipment and the trailer surface. Heavy-duty rubber mats or plywood sheets can be placed on the trailer deck to provide a protective barrier.
   • Rubber Mats: Rubber mats are durable and can withstand the weight of the 815B while providing protection against scratches, gouging, and wear on the deck. They also provide additional grip, which helps prevent the equipment from slipping.
     
   • Plywood Sheets: Plywood can be placed on the deck to distribute the weight more evenly across a larger surface area. This can prevent the tracks from creating deep impressions in the trailer bed.
     
   Best Practice: Make sure the mats or plywood are securely fastened to the trailer to prevent them from shifting during transport.
   
2. Utilizing Track Pads
   Track pads are rubber or polyurethane components that fit over the tracks of the 815B, helping to cushion the load and prevent direct contact between the track and the trailer surface. These pads are particularly useful for heavy machinery with steel tracks that could otherwise cause damage to the trailer bed.
   • Track Pads: They offer an extra layer of protection between the track and the trailer, helping to reduce wear and tear on both the equipment and the trailer. Additionally, track pads provide traction and prevent the machinery from slipping or shifting during transport.
     
   • Custom Fit: For machines like the 815B, it's essential to ensure the track pads are custom fit to the size of the tracks for maximum effectiveness.
     
3. Proper Weight Distribution
   Ensuring proper weight distribution is essential when moving heavy equipment like the 815B. Uneven weight distribution can put excessive stress on specific areas of the trailer deck, leading to potential damage or compromise in the load-bearing capacity.
   • Balance the Load: Properly center the 815B on the trailer so that the weight is distributed evenly across the deck. This reduces the chances of localized pressure points that can damage the trailer.
     
   • Tie-Down Points: Utilize the trailer's designated tie-down points to secure the equipment in place. This not only keeps the equipment from shifting but also ensures that the weight remains evenly distributed throughout the transport.
     
   Best Practice: Double-check that the machinery is secured before moving it, ensuring that the weight is balanced and there are no loose parts that could cause damage to the deck.
   
4. Utilizing Air Ride Suspension
   Air ride suspension systems can help cushion the load during transit, preventing excessive movement and minimizing the risk of damage to the trailer deck. This system can be particularly beneficial when transporting heavy equipment like the 815B, which is subject to significant shock during transport.
   • Air Ride Suspension: The air suspension helps to absorb road shocks and vibrations, reducing the impact on the trailer deck and the equipment. This smoothens the ride, ensuring that the machinery remains stable and the deck is not subjected to unnecessary wear.
     
   • Impact Reduction: By mitigating shocks and vibrations, air ride suspension reduces the likelihood of scuffing, gouging, or other damage to the trailer deck.
     
5. Covering Sharp Edges
   Heavy machinery, including the 815B, can sometimes have sharp edges or components that could come into direct contact with the trailer deck during loading or unloading. These edges can scrape, puncture, or scratch the surface of the trailer, causing lasting damage.
   • Edge Protection: Use padding or protective covers on sharp edges of the equipment to minimize the risk of damage. This could include placing rubber strips or foam padding around vulnerable areas of the machine.
     
   • Proper Loading Techniques: Ensure that the machinery is loaded slowly and carefully to avoid dragging sharp parts along the trailer deck. Using a smooth loading ramp or crane can prevent accidental damage to the trailer.
     

Best Practices During Loading and Unloading
In addition to protective measures, employing the right loading and unloading techniques can further safeguard the trailer deck. Proper operation of the equipment during these processes helps avoid shifting or unintentional damage.

1. Smooth Loading and Unloading
   The process of loading and unloading the 815B should be conducted smoothly and carefully. Sudden jerks or improper positioning can result in equipment slippage, which can damage both the trailer and the machinery. Always use a proper ramp or loading dock, and ensure that the machinery is stable before starting the transport process.
   
2. Slow Movement
   When moving the 815B onto or off of the trailer, avoid sudden movements or sharp turns that could cause the tracks to gouge or scrape the deck. Moving slowly allows the tracks to distribute weight evenly, reducing the risk of causing damage.
   
3. Utilize a Spotter
   Having a spotter assist in the loading and unloading process can ensure that the equipment is placed correctly on the trailer. The spotter can also monitor the positioning of the machinery to prevent it from shifting or making contact with areas of the trailer that are vulnerable to damage.
   

Conclusion
Protecting the trailer deck during the transport of heavy machinery like the Caterpillar 815B is vital to ensure that both the equipment and trailer remain in good condition. By using protective mats, track pads, air ride suspension, and following proper loading techniques, operators can safeguard the deck from damage. Regularly inspecting the trailer and ensuring proper weight distribution can also help extend the life of both the trailer and the machinery being transported. With the right precautions, you can efficiently transport the 815B without compromising the integrity of your equipment or your trailer deck.