Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
EX 135 Excavator: Usage Experience and Maintenance Issues
#1
The EX 135 is a highly regarded excavator, widely used in construction and earthworks projects. While this machine offers excellent performance, some users have encountered technical and maintenance issues during operation. This article summarizes common issues and experiences related to the EX 135 excavator, providing equipment owners with insights into its performance and offering maintenance and operational tips.
Key Features of the EX 135
The EX 135 is a mid-sized excavator known for its balanced size and powerful performance, making it suitable for digging, land leveling, and more complex construction tasks. Its hydraulic system and engine performance are commendable, and it is well-suited for a variety of work conditions. The EX 135 also offers excellent maneuverability and longevity, making it ideal for long hours of continuous operation.
Common Issues and Troubleshooting
  1. Hydraulic System Problems
    One common issue reported by users is overheating or insufficient pressure in the hydraulic system after extended use. This is typically caused by hydraulic fluid contamination or a failing hydraulic pump. Regular hydraulic fluid changes and checking the pump’s condition are key steps to resolving this issue.
  2. Engine Starting Problems
    Another frequent concern is difficulty starting the engine, especially in colder temperatures. This could be due to an aging battery, loose electrical connections, or fuel delivery issues. To prevent engine starting problems, operators should ensure the battery is fully charged, electrical connections are intact, and regularly check the fuel filter and supply lines.
  3. Unresponsive Hydraulic Arm and Bucket Controls
    Some operators report unresponsiveness in the hydraulic arm or bucket controls, often occurring when there are pressure fluctuations during operation. This may be caused by hydraulic line leaks, faulty control valves, or inadequate system pressure. Regular hydraulic system maintenance and ensuring all connections are tight and free of wear can help mitigate this issue.
Maintenance Tips
  1. Regular Hydraulic System Checks
    To maintain the EX 135’s hydraulic system in optimal condition, operators should regularly check the quality and level of the hydraulic fluid, replacing the fluid and filters as required by the user manual. Hydraulic hoses and connections should also be checked for leaks or loose fittings to ensure steady system pressure.
  2. Engine Care
    It is crucial to perform regular checks on the engine’s fuel system, cooling system, and battery. In colder weather, operators should ensure the battery is sufficiently charged and take precautions against freezing to ensure smooth engine starts. Changing engine oil and filters regularly is also essential for maintaining the engine’s performance.
  3. Cleaning and Upkeep
    Keeping the excavator clean, particularly around the hydraulic system and engine, helps reduce the risk of malfunctions. Regularly cleaning the machine’s radiator and ensuring no debris or dust blocks the cooling system will improve the cooling efficiency and reduce the chances of overheating.
Conclusion
The EX 135 excavator is beloved for its stable performance and versatile applications. However, like all heavy equipment, regular checks and maintenance are key to ensuring its optimal operation. By focusing on the hydraulic system, engine, and routine upkeep, operators can prevent common issues and extend the machine’s service life. Understanding these common issues and solutions will help EX 135 owners and operators improve work efficiency and reduce maintenance costs.
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  New Komatsu Owner Experience MikePhua 0 19 11-19-2025, 04:51 PM
Last Post: MikePhua
  Water Pressure Gauge Usage and Considerations MikePhua 0 20 11-19-2025, 03:56 PM
Last Post: MikePhua
  Choosing the Right Excavator Size Depends on Hauling Limits, Job Scope, and Terrain MikePhua 0 25 11-19-2025, 03:40 PM
Last Post: MikePhua
  Independent Travel Mode Enhances Excavator Mobility and Attachment Control MikePhua 0 33 11-17-2025, 06:03 PM
Last Post: MikePhua
  Cleaning Excavator Tracks Daily Is Worth the Effort MikePhua 0 51 11-16-2025, 07:16 PM
Last Post: MikePhua
  Replacing the Volvo 14561400 Excavator Radio Without Losing Armrest Controls MikePhua 0 48 11-16-2025, 07:13 PM
Last Post: MikePhua
  Push or Pull When Climbing a Slippery Slope with an Excavator MikePhua 0 42 11-16-2025, 06:44 PM
Last Post: MikePhua
  Swing Bearing Grease Port on the CAT 305.5D Excavator MikePhua 0 44 11-16-2025, 05:32 PM
Last Post: MikePhua
  Rookie Excavator Operator Troubles MikePhua 0 40 11-16-2025, 02:17 PM
Last Post: MikePhua
  Volvo EC15B Mini Excavator Service Schedule MikePhua 0 54 11-14-2025, 04:46 PM
Last Post: MikePhua
  Kobelco RK70M: Service and Maintenance Overview MikePhua 0 56 11-13-2025, 05:24 PM
Last Post: MikePhua
  Understanding the CAT CB 114 Compactor: Features, Maintenance, and User Manual Insights MikePhua 0 53 11-12-2025, 07:39 PM
Last Post: MikePhua
  Which Is Better for Ripping Frost Excavator or Dozer MikePhua 0 45 11-12-2025, 06:52 PM
Last Post: MikePhua
  Is Bucket Sweeping with an Excavator Harmful to the Machine MikePhua 0 53 11-12-2025, 06:50 PM
Last Post: MikePhua
  Fuel Consumption of the Caterpillar 235 Excavator in Real-World Conditions MikePhua 0 58 11-12-2025, 06:41 PM
Last Post: MikePhua

Forum Jump:


Users browsing this thread: