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Case 855D Weak Bucket Lift Issue Analysis
#1
A user encountered an issue with their Case 855D track loader where the bucket lift was weak. When operating the machine, the bucket could not lift properly, and the lifting speed was slow. This issue severely impacted the machine's work efficiency, requiring immediate attention.
Possible Causes
Based on user feedback and analysis, here are several possible causes of the weak bucket lift on the Case 855D:
  1. Low or Contaminated Hydraulic Oil
    The hydraulic system is crucial for the bucket's operation, and insufficient or poor-quality hydraulic oil can directly affect the lifting power. If the hydraulic oil has not been replaced for an extended period or has become contaminated, it can result in low oil pressure, thus reducing lifting performance.
  2. Hydraulic Pump Failure
    Hydraulic pump failure or a decline in pump efficiency is another common reason for weak bucket lifts. Pump wear or internal leaks can lead to insufficient oil flow, resulting in slow lifting speed or even an inability to lift the bucket.
  3. Clogged or Leaking Hydraulic Lines
    If the hydraulic system's oil lines are clogged or leaking, this can also cause a reduction in lifting power. Blockages in the oil lines hinder smooth oil flow, while leaks can cause a loss of oil pressure.
  4. Control Valve Issues
    Faulty control valves in the hydraulic system may cause uneven oil distribution, affecting the bucket's lifting power. If the control valve is stuck or damaged, the bucket’s response can be sluggish or it may fail to lift.
  5. Wear in the Lift Cylinder or Linkage
    Wear in the lift cylinder or linkage is another important area to check. Over time, the seals in the cylinder may degrade, leading to hydraulic oil leakage, which reduces lifting power.
Solutions
  1. Check Hydraulic Oil
    First, check the hydraulic oil level and quality. If the oil level is low, add hydraulic oil as needed. If the oil quality has deteriorated, replace it with fresh hydraulic oil. Ensure that the oil meets the manufacturer’s standards to avoid performance issues.
  2. Inspect the Hydraulic Pump
    If the oil is not the issue, the next step is to check the hydraulic pump. Measure the system pressure to see if the pump is producing the required pressure. If a problem is found, it may be necessary to replace or repair the pump.
  3. Clean the Hydraulic Lines
    Inspect the hydraulic lines for blockages or leaks. Clean the lines and repair any leaks to ensure smooth oil flow to all components.
  4. Inspect the Control Valve
    Check the control valve for proper function. If the valve is stuck or damaged, repair or replace it to restore normal bucket operation.
  5. Check the Lift Cylinder
    Finally, inspect the lift cylinder and linkage for wear. If there is noticeable wear or if the seals are aging, replacing the relevant components will help restore proper lifting power.
Conclusion
The weak bucket lift issue on the Case 855D is often related to the hydraulic system. By systematically inspecting the hydraulic oil, hydraulic pump, lines, control valve, and lift cylinder, it is typically possible to identify and address the root cause of the problem. Timely detection and resolution of these issues can restore the machine’s performance and prevent downtime due to equipment failure.
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