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Designing a Fuel Transfer Tank System for a Ford F-350 Utility Body
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Why a Transfer Tank Is Essential for Utility Work
For contractors, farmers, and field mechanics, having a mobile fuel source is more than a convenience—it’s a necessity. A well-designed fuel transfer tank allows operators to refuel equipment on-site, saving time and reducing dependency on fuel stations. For those transitioning from open utility beds to enclosed service bodies, integrating a transfer tank becomes a design challenge that balances space, safety, and accessibility.
Terminology Notes
  • Transfer Tank: A dedicated auxiliary fuel container used to store and dispense fuel, typically diesel, from a service truck.
  • Enclosed Utility Body: A service truck configuration with side-access cabinets and a fully enclosed cargo area, offering security and weather protection.
  • Electric Pump: A 12V or 24V fuel pump powered by the vehicle’s electrical system, used to transfer fuel from the tank to equipment.
  • Vented Fill Cap: A fuel cap that allows air to enter the tank as fuel is dispensed, preventing vacuum lock.
Challenges of Installing a Tank in an Enclosed Body
Unlike open beds where tanks can be mounted directly behind the cab, enclosed utility bodies restrict vertical clearance and access. Mounting a tank in the center of the floor consumes valuable cargo space and complicates hose routing and pump control. Placing the tank in a side cabinet is often impractical due to limited dimensions and weight distribution concerns.
One practical solution is to install a low-profile tank—approximately 6 inches high—that spans the bed floor. This design preserves overhead space and can be concealed under tools or materials, reducing visibility and potentially avoiding regulatory scrutiny. However, this approach requires careful attention to venting, refueling access, and pump placement.
Field-Tested Configurations and Modifications
Several operators have implemented creative solutions:
  • Floor-Mounted Tank with Rear Access
    A 160-gallon tank mounted flat on the floor, with the pump switch wired to a rear cabinet and the hose hard-piped to the rear wall. The nozzle is coiled and hung on a hook, and the fill cap vents into the enclosed body. Despite concerns, no vapor buildup was reported due to natural air leakage.
  • Hose Reel and Remote Switch
    A tank mounted behind the cab with a hose reel installed near the tailgate. A switch above the reel controls the pump, allowing one-person operation without climbing into the truck.
  • Side Fill Modification
    To avoid climbing into the bed for refueling, some users have extended the fill neck through the side of the utility body using kits similar to those used for camper shells. This allows external filling while keeping the tank low and secure.
Recommendations for Safe and Efficient Setup
  • Keep the tank low to maintain a low center of gravity and reduce sloshing during transit.
  • Use baffled tanks to minimize fuel movement and improve vehicle handling.
  • Install a vented fill cap and ensure adequate airflow to prevent vapor accumulation.
  • Wire the pump switch to an accessible location, preferably near the hose storage area.
  • Use black iron or reinforced hose for fuel lines to ensure durability and compliance.
  • Secure the tank with proper brackets to prevent shifting under load.
Conclusion
Integrating a fuel transfer tank into a Ford F-350 with an enclosed utility body requires thoughtful planning and customization. By prioritizing low-profile designs, remote pump controls, and safe venting, operators can maintain cargo space while gaining the flexibility of on-site fueling. Whether for construction, agriculture, or fleet service, a well-executed transfer tank system enhances productivity and operational independence.
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