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Fuel Shutoff and Electrical Faults on the CAT 279C2 Compact Track Loader
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CAT 279C2 Overview
The Caterpillar 279C2 is a high-performance compact track loader designed for demanding applications such as grading, land clearing, and material handling. Introduced as part of Caterpillar’s C2 series, the 279C2 features a turbocharged diesel engine producing approximately 82 horsepower, a vertical lift design for enhanced reach and lift height, and a sealed and pressurized cab for operator comfort. With a rated operating capacity of around 3,200 lbs and a high-flow hydraulic option, the 279C2 is widely used in construction, landscaping, and utility sectors.
Fuel Shutoff Solenoid Behavior and Symptoms
A recurring issue reported on the 279C2 involves the fuel shutoff solenoid—a normally closed solenoid that opens when energized, allowing fuel to flow to the engine. When the key is turned off, power is removed, and the solenoid closes, stopping fuel flow and shutting down the engine.
In one case, the solenoid was replaced, but the engine continued to run after warm-up, even when the key was turned off. Interestingly, the machine would shut down correctly when cold, suggesting a temperature-dependent electrical fault.
Electrical Diagnosis and Relay Involvement
The fuel shutoff solenoid and the cold start advance (CSA) solenoid are both powered through the fuel priming pump relay. When the engine is cold, the relay energizes both solenoids correctly. However, once the engine warms up, voltage to the shutoff solenoid drops to zero, preventing shutdown.
This behavior points to a failing relay or a wiring issue that interrupts power after thermal expansion or load increase. The operator also reported that turning on the front lights triggered a hydraulic caution warning and repeatedly blew the heater fuse—further evidence of a broader electrical fault or grounding issue.
Testing and Troubleshooting Steps
To isolate the problem, the following steps are recommended:
  • Test voltage at the shutoff solenoid during cold and warm conditions. A drop from 14.1V to 0V after warm-up confirms a power loss.
  • Inspect the fuel priming pump relay (typically a five-pin relay in the cab). Swap it with a known good relay from another circuit to test functionality.
  • Check for shared grounds or overloaded circuits, especially if lighting and heater functions are affecting engine shutdown.
  • Inspect the return fuel line for blockages. A plugged return line can cause fuel to backflow into the engine, allowing it to run even after the solenoid closes.
  • Test the CSA solenoid by removing it and observing the plunger behavior with the key on. A stuck CSA solenoid may interfere with fuel shutoff.
Electrical Schematic and Component Mapping
An electrical schematic is essential for tracing circuits and identifying shared relays or fuses. In this case, the fuel shutoff solenoid (component 20A) and the CSA solenoid (20B) are both linked to the same relay and potentially share a ground. If the CSA solenoid remains in the “advance” position due to a fault, it may affect the shutoff sequence.
Field Experience and Practical Advice
In a similar case, a technician in Alberta found that a faulty relay would intermittently fail under heat, cutting power to the shutoff solenoid. Replacing the relay resolved the issue. Another operator discovered that a pinched wire behind the fuse panel was grounding intermittently, causing erratic behavior across multiple circuits.
Recommendations for Owners and Technicians
  • Carry spare relays and fuses for field diagnostics
  • Label all relays and fuses in the cab for quick reference
  • Use dielectric grease on connectors to prevent corrosion
  • Avoid overloading circuits by adding aftermarket lights or accessories without proper relays
Conclusion
The CAT 279C2’s fuel shutoff issue highlights the complexity of modern electrical systems in compact equipment. A failing relay, blocked return line, or shared ground fault can all prevent proper engine shutdown. With systematic testing and a clear understanding of the machine’s wiring, technicians can isolate and resolve these faults—restoring reliable operation and preventing costly downtime.
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