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Allis-Chalmers H4, HD4, AC 652, 653, and 655 Series: A Detailed Review
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Allis-Chalmers, a name that once stood as a titan in the heavy machinery industry, produced several models over the years that have become symbols of reliability and durability. Among these, the H4, HD4, and the AC 652, 653, and 655 series bulldozers stand out for their performance and versatility in construction, mining, and industrial applications. These machines have a significant place in the history of heavy equipment and continue to be a reference point for many operators and collectors today.
Overview of Allis-Chalmers History
Founded in 1901, Allis-Chalmers Corporation was a major American manufacturer of heavy equipment, agricultural machinery, and electrical equipment. By the mid-20th century, Allis-Chalmers had become a leader in the construction and mining equipment industry, thanks to its innovative designs and reliable performance. However, by the 1980s, the company faced financial difficulties, and its construction machinery division was eventually sold off. Despite this, the legacy of Allis-Chalmers lives on, especially in the models like the H4, HD4, and the AC series, which still have a strong presence in the used equipment market today.
Allis-Chalmers H4 and HD4 Bulldozers
The Allis-Chalmers H4 and HD4 bulldozers were part of a mid-range line that balanced performance with affordability. These machines were designed for a variety of construction tasks, including grading, road construction, and land clearing. The H4 was particularly notable for its simplicity and ease of operation, making it a popular choice for operators who needed a reliable, no-frills dozer. The HD4, on the other hand, was a more powerful machine, designed for tougher jobs and heavier lifting.
H4 Model Features
  • Engine: The H4 was typically powered by a gasoline or diesel engine, with a power output ranging from 55 to 80 horsepower, depending on the specific configuration.
  • Hydraulics: The hydraulic system of the H4 allowed for efficient use of attachments like blades and scrapers, making it a versatile choice for various tasks.
  • Transmission: The H4 featured a manual transmission, which gave the operator full control over the machine’s speed and torque.
  • Track and Undercarriage: The machine’s undercarriage was designed for optimal traction on loose or uneven terrain, making it well-suited for earth-moving jobs.
HD4 Model Features
  • Engine Power: The HD4 offered a more robust engine with higher horsepower, typically in the range of 90-110 horsepower, allowing it to handle more demanding tasks.
  • Track System: Like the H4, the HD4 featured a heavy-duty track system that was ideal for pushing heavy loads, clearing land, and working in challenging conditions.
  • Operator Comfort: Although basic by modern standards, the operator's cab of the HD4 was designed for comfort and ease of use, with adjustable controls and a clear view of the worksite.
Allis-Chalmers AC 652, 653, and 655 Series
The AC 652, 653, and 655 series bulldozers represented an upgrade from the earlier H4 and HD4 models. These machines were built for larger-scale projects and offered more advanced features to meet the growing demands of the construction industry in the mid-20th century.
AC 652 and AC 653 Features
  • Engine Power: Both the 652 and 653 were powered by larger engines, providing between 120 and 150 horsepower, which was necessary for handling larger projects and more intensive earth-moving tasks.
  • Hydraulic System: These models featured a more advanced hydraulic system that allowed for faster and more efficient blade movements, which was especially useful when working with larger attachments like ripper tools and grading blades.
  • Track and Undercarriage: The AC series had improved undercarriages, making them more durable and capable of handling a wider range of terrains, from soft soil to rocky surfaces.
  • Cab Design: The AC series featured a more modern operator's cab, offering better visibility and comfort, as well as advanced control systems to improve overall ease of operation.
AC 655 Model Features
  • Power and Performance: The 655 series was a larger, more powerful bulldozer designed for high-demand applications such as large-scale construction and mining. With engines producing up to 200 horsepower, the 655 was capable of moving massive amounts of material with ease.
  • Transmission and Drive: It featured a more advanced transmission system that allowed for smoother shifts and better torque control when working in tough environments.
  • Advanced Hydraulics: The hydraulic system in the 655 was optimized for use with large-scale attachments, including rock rippers, large blades, and winches.
  • Operator Comfort: The AC 655 included a fully enclosed cab, air conditioning, and more ergonomic seating, making it more comfortable for long hours of operation in harsh environments.
Common Issues with Allis-Chalmers Bulldozers
Despite their durability, these bulldozers can face a few common issues as they age, especially when they are subjected to heavy use over the years.
1. Hydraulic System Leaks
Over time, the seals and hoses in the hydraulic system can wear out, leading to leaks and reduced efficiency. The hydraulic fluid is essential for operating attachments and the blade, so any loss of fluid can cause significant performance issues.
  • Solution: Regularly inspect the hydraulic hoses and fittings for signs of wear. Replace any cracked hoses or worn seals to maintain system efficiency. Additionally, always ensure that the hydraulic fluid is topped up to the correct level.
2. Engine and Cooling Problems
The engines in the H4, HD4, and AC series bulldozers can suffer from overheating or other cooling system issues, particularly in older models. This is often due to poor maintenance or the accumulation of debris in the radiator and cooling fins.
  • Solution: Clean the cooling system regularly to remove dirt and debris. Check the radiator for leaks and replace any worn out hoses. Ensure the engine is receiving adequate cooling to avoid overheating, which can lead to engine failure.
3. Track and Undercarriage Wear
The undercarriage of these bulldozers, especially on older models, is prone to wear from constant use on rough terrain. Worn-out tracks or damaged sprockets can make the machine less efficient and even cause it to become stuck during operation.
  • Solution: Regularly inspect the tracks and undercarriage for signs of wear. Replace worn-out tracks, sprockets, and rollers to ensure optimal performance. Properly tension the tracks to prevent uneven wear.
4. Electrical System Failures
Electrical problems, such as faulty wiring or malfunctioning electrical components, are common in older machines. These issues can affect various systems, including the starter motor, lights, and control systems.
  • Solution: Inspect the wiring and connections for signs of corrosion or damage. Clean the connections and replace any faulty electrical components. A professional mechanic should address complex electrical issues to avoid further damage.
The Legacy of Allis-Chalmers Bulldozers
While Allis-Chalmers ceased manufacturing heavy equipment in the 1980s, its bulldozers, including the H4, HD4, and AC series, continue to hold value in the used machinery market. These machines were built to last and, with proper maintenance, can still be relied upon for heavy-duty tasks. They are often seen as collector’s items due to their historical significance and rugged design.
Over the years, many Allis-Chalmers machines have been refurbished and continue to serve in industries around the world. Their simplicity, durability, and powerful performance remain the hallmark of the brand, and many operators still swear by them for their reliability.
Conclusion
The Allis-Chalmers H4, HD4, and AC 652, 653, and 655 series bulldozers represent a significant chapter in the history of construction equipment. These machines are known for their power, durability, and versatility, making them a popular choice for heavy-duty applications in their prime. While they may show signs of wear over time, with the right maintenance and care, they can continue to perform efficiently for many years. Whether for collectors or working professionals, these bulldozers remain a testament to Allis-Chalmers' legacy in the construction industry.
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