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Bobcat 753 Common Problems and Troubleshooting
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The Bobcat 753 skid steer loader is a highly versatile and compact piece of equipment used in various industries like construction, landscaping, and agriculture. Known for its small size and powerful performance, the 753 is often favored for tight spaces and heavy-duty tasks. However, like all machines, it is not immune to certain mechanical issues. This article explores some common problems with the Bobcat 753, their potential causes, and solutions to keep the loader running smoothly.
Overview of the Bobcat 753
The Bobcat 753, part of Bobcat's 700 series, is a mid-sized skid steer loader that was introduced in the early 1990s. It is equipped with a 49-horsepower engine and a rated operating capacity of approximately 1,300 pounds. The 753 is recognized for its durability and maneuverability in confined spaces. It is often used in applications that require high lifting capacity, such as material handling, grading, and demolition work.
Despite its reputation for reliability, like all heavy equipment, the Bobcat 753 can face mechanical and operational issues over time. These issues often stem from the loader's high usage in challenging environments, which can lead to wear and tear on critical components.
Common Problems with the Bobcat 753
1. Hydraulic System Failures
One of the most frequent problems reported by Bobcat 753 owners is hydraulic system failure, which can manifest as a loss of power to the lift arms or attachments. The hydraulic system is responsible for operating the loader's lifting mechanism and other attachments, and any issues with this system can severely impact the loader's performance.
  • Possible Causes:
    • Low Hydraulic Fluid Levels: The hydraulic system requires a specific level of fluid to operate efficiently. Low fluid levels can lead to slow or erratic operation of the lift arms and attachments.
    • Hydraulic Leaks: Leaks in hoses, fittings, or the hydraulic cylinder can lead to a loss of pressure in the system, causing the loader to malfunction.
    • Faulty Hydraulic Pump: A malfunctioning hydraulic pump can cause a lack of power to the hydraulic system, leading to performance issues.
  • Solution:
    • Check Fluid Levels Regularly: Ensure that the hydraulic fluid levels are within the recommended range. Top off fluid as needed, and ensure that you are using the correct type of hydraulic fluid as specified by the manufacturer.
    • Inspect for Leaks: Regularly inspect the hoses, fittings, and cylinders for any signs of wear or leaks. If a leak is detected, replace the affected parts immediately.
    • Pump Replacement: If the hydraulic pump is malfunctioning, it may need to be replaced. Consult a professional for proper diagnosis and replacement.
2. Engine Starting Issues
Another common issue with the Bobcat 753 is trouble starting the engine. This problem may arise intermittently or could become more frequent over time. An engine that won’t start can be a major problem, as it prevents the loader from functioning at all.
  • Possible Causes:
    • Battery Problems: A dead or weak battery is a common cause of starting issues. Over time, batteries lose their ability to hold a charge, especially if the machine is not used frequently.
    • Faulty Starter Motor: If the starter motor fails, the engine will not turn over, making it impossible to start the machine.
    • Fuel System Issues: Clogged fuel filters or problems with the fuel injectors can prevent the engine from receiving the proper amount of fuel to start.
  • Solution:
    • Check the Battery: Regularly inspect the battery and clean any corrosion from the terminals. If the battery is weak or dead, replace it with a new one.
    • Test the Starter Motor: If the battery is fine and the engine still won’t start, the starter motor may need to be replaced. A mechanic can test the motor and replace it if necessary.
    • Inspect the Fuel System: If you suspect fuel delivery problems, check the fuel filters and injectors. Replace any clogged filters and clean or replace injectors if necessary.
3. Track Issues
For models equipped with tracks (as opposed to wheels), track-related problems can be a significant concern. The tracks on the Bobcat 753 provide better traction on soft or uneven ground, but over time, they can wear down or become misaligned.
  • Possible Causes:
    • Track Tension Problems: If the tracks are too loose or too tight, they can wear unevenly, affect the machine's performance, and even cause track derailment.
    • Track Damage: Sharp objects, rocks, or debris can cause tears or punctures in the rubber tracks.
    • Misalignment: If the tracks are misaligned, they may wear unevenly or derail, leading to costly repairs.
  • Solution:
    • Proper Track Tension: Regularly check the tension of the tracks. Follow the manufacturer’s recommendations for tensioning to ensure optimal performance and avoid unnecessary wear.
    • Inspect for Damage: Inspect the tracks for any visible damage, including cuts, punctures, or tears. Replace damaged tracks to avoid further issues.
    • Track Alignment: If the tracks become misaligned, they should be adjusted. Track misalignment can also be caused by worn rollers or sprockets, which may need to be replaced.
4. Electrical Issues
Electrical problems, such as malfunctioning lights, switches, or wiring, are common in older machines like the Bobcat 753. These problems can be frustrating and may cause unexpected downtime.
  • Possible Causes:
    • Corroded or Loose Wiring: Over time, the wiring and connections in the electrical system may become corroded or loose, leading to intermittent or complete electrical failure.
    • Blown Fuses: A blown fuse can interrupt the power to various systems, including lights, instruments, or hydraulic components.
    • Faulty Alternator: If the alternator fails, the machine may not charge the battery properly, leading to electrical issues.
  • Solution:
    • Inspect Wiring and Connections: Check all wiring for signs of corrosion, wear, or loose connections. Clean the connections and replace any damaged wires.
    • Check Fuses: Inspect and replace any blown fuses to restore power to the affected systems.
    • Test the Alternator: If the alternator is suspected to be faulty, have it tested and replaced if necessary to ensure proper battery charging.
5. Hydraulic Fluid Overheating
Overheating of the hydraulic fluid can lead to decreased efficiency and even system failure. This issue may occur if the hydraulic system is under heavy load for extended periods or if the fluid becomes contaminated.
  • Possible Causes:
    • Overuse of Hydraulic System: Operating the Bobcat 753 under heavy load for extended periods can lead to overheating of the hydraulic fluid.
    • Contaminated Fluid: Contaminants such as dirt or moisture in the hydraulic fluid can cause excessive friction and heat buildup.
    • Faulty Hydraulic Coolers: A malfunctioning hydraulic cooler can fail to keep the fluid temperature within optimal operating ranges.
  • Solution:
    • Avoid Overloading: Ensure that the Bobcat 753 is not overexerted beyond its rated capacity. This can prevent overheating and prolong the life of the hydraulic system.
    • Change Hydraulic Fluid Regularly: Follow the manufacturer’s schedule for changing the hydraulic fluid and ensure that only clean fluid is used. Using high-quality filters can also prevent contamination.
    • Inspect the Hydraulic Cooler: Ensure the hydraulic cooler is functioning properly. If the cooler is dirty or malfunctioning, it should be cleaned or replaced.
Preventive Maintenance
The best way to avoid many of these issues is through regular maintenance and inspections. Preventive maintenance ensures that your Bobcat 753 remains in top working condition, minimizing downtime and reducing the need for expensive repairs. Here are some maintenance tips:
  • Regular Fluid Checks: Monitor the hydraulic fluid, engine oil, and coolant levels regularly. Topping off or replacing fluids as needed can prevent many common problems.
  • Inspect Tracks and Tires: For tracked machines, check the condition of the tracks frequently. For wheeled models, inspect the tires for wear and tear.
  • Grease Moving Parts: Regularly grease the loader’s moving parts to reduce friction and prevent premature wear, especially in the lift arms and undercarriage.
  • Electrical System Checks: Clean and inspect electrical connections to ensure that there is no corrosion or wear that could cause electrical failures.
Conclusion
The Bobcat 753 is a durable and versatile skid steer loader, but like any heavy machinery, it is susceptible to certain issues. By staying vigilant about maintenance and addressing problems like hydraulic system failures, engine starting issues, track problems, and electrical malfunctions, operators can ensure that their Bobcat 753 remains in good working order for years to come. Regular inspections, proper care, and prompt attention to any issues will help prevent costly repairs and ensure the loader’s long-term reliability.
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