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Peoria’s Dozer Legacy and the Power of the D11R
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Summary
Peoria, Illinois remains a symbolic heart of Caterpillar’s dozer production, with the D11R and D10T models representing decades of engineering excellence. A visit to the Peoria tractor and engine plants reveals the scale and precision behind these machines, even if cameras are forbidden inside.
Caterpillar’s Roots in Peoria
Founded in 1925, Caterpillar Inc. established its global headquarters in Peoria, Illinois, where it developed its reputation for building rugged earthmoving equipment. The city became synonymous with yellow iron, and by the 1980s, Peoria’s factories were producing some of the world’s largest dozers. The D11 series, first introduced in 1986, was a milestone in mining and heavy construction, offering unmatched pushing power and durability.
By 2006, Caterpillar had sold over 5,000 units of the D11 series globally, with major deployments in coal mines, copper pits, and large infrastructure projects. The D10T, a slightly smaller sibling, complemented the lineup with greater maneuverability and fuel efficiency, making it popular among contractors and pipeline crews.
D11R and D10T Technical Highlights
  • D11R
    • Operating weight: ~230,000 lbs
    • Engine: CAT 3508B EUI, 935 hp
    • Blade capacity: up to 45 yd³
    • Track gauge: 90 inches
    • Application: mining, overburden removal, reclamation
  • D10T
  • Operating weight: ~146,500 lbs
  • Engine: CAT C27 ACERT, 700 hp
  • Blade capacity: up to 34 yd³
  • Application: construction, pipeline, quarry
Both models feature elevated sprocket designs, modular powertrains, and advanced load-sensing hydraulics. The D11R’s massive frame and torque converter allow it to push more material per pass than any other dozer in its class.
The Engine Plant Experience
While photography is prohibited inside Caterpillar’s engine facility, visitors often describe the experience as awe-inspiring. The plant assembles high-horsepower diesel engines like the 3500 series, used in dozers, haul trucks, and marine vessels. Each engine undergoes rigorous testing, including thermal cycling and vibration analysis, before shipment.
The factory’s automation includes robotic welders, CNC machining centers, and real-time quality control systems. Despite the scale, human craftsmanship remains vital—especially in final assembly and inspection.
Keen Transport and the Logistics of Yellow Iron
Many of the dozers seen outside the Peoria plant are staged by Keen Transport, a logistics company specializing in heavy equipment hauling. Their yard often holds dozens of D11Rs and D10Ts awaiting shipment to mines across North America. Each machine is prepped with protective coatings, blade guards, and shipping brackets to ensure safe transit.
Keen’s role is critical: a single D11R requires a multi-axle lowboy trailer and often police escort due to its size. The logistics of moving these machines reflect their value—each unit can cost upwards of $2 million depending on configuration.
Anecdote from the Field
In Wyoming’s Powder River Basin, a D11R was once used to push a disabled haul truck out of a pit after a brake failure. The dozer’s operator, nicknamed “Big Mike,” recalled the moment: “I felt the resistance, but the D11 didn’t flinch. It was like moving a stubborn cow with a bulldozer.” The incident became local legend and reinforced the D11’s reputation for brute strength.
Maintenance and Ownership Tips
  • Always inspect undercarriage wear after 500 hours of operation.
  • Use CAT’s S•O•S fluid analysis to monitor engine and hydraulic health.
  • Replace cutting edges and end bits before excessive wear compromises blade geometry.
  • For pipeline applications, consider the T-model pipelayer variant with side boom and winch integration.
Conclusion
Peoria’s legacy as Caterpillar’s dozer capital lives on through machines like the D11R and D10T. These giants of earthmoving represent not just mechanical power, but decades of innovation, craftsmanship, and field-tested reliability. Whether staged for shipment or roaring in a mine, they embody the spirit of American heavy industry.
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