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Diagnosing Hydraulic and Drive System Issues in the Link-Belt LS2700 Series II Excavator
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The Link-Belt LS2700 Series II, a mid-sized crawler excavator introduced in the early 1990s, has been a reliable workhorse in various construction and excavation projects. However, like any heavy machinery, it is not without its challenges. Operators have reported several issues related to the hydraulic and drive systems, which can impact performance and efficiency.
Hydraulic System Performance Degradation
One of the most commonly reported issues is a noticeable decrease in hydraulic performance, particularly with the stick function. Operators have observed that when extending the stick fully and attempting to retract it, there is minimal hydraulic pressure, causing the stick to move slowly or rely on gravity to return. This issue often becomes more pronounced when the machine is under load or when multiple functions are operated simultaneously.
Several factors can contribute to this problem:
  • Hydraulic Fluid Contamination: Over time, contaminants such as dirt, metal shavings, or degraded seals can compromise the hydraulic fluid's effectiveness, leading to reduced performance.
  • Pump Wear or Damage: The hydraulic pump is crucial for generating the necessary pressure. Wear or internal damage can result in insufficient pressure output.
  • Control Valve Malfunctions: The control valves direct hydraulic fluid to various functions. If they become sticky or fail, they can restrict fluid flow, leading to sluggish operation.
  • Air in the Hydraulic System: Air pockets can form in the hydraulic lines, disrupting fluid flow and causing erratic movements.
To diagnose and address these issues:
  1. Inspect Hydraulic Fluid: Check the fluid level and condition. Replace it if it appears contaminated or degraded.
  2. Examine Filters and Screens: Clogged filters or return screens can restrict fluid flow. Clean or replace them as necessary.
  3. Test Hydraulic Pressure: Use a pressure gauge to check the output at various points in the system. Compare readings to manufacturer specifications to identify any discrepancies.
  4. Bleed the System: If air is suspected, bleed the hydraulic lines to remove any trapped air.
Drive System Irregularities
Another common issue involves the drive system, particularly the track movement. Operators have reported that pressing the right pedal causes the machine to move but often results in the engine stalling. Conversely, pressing the left pedal may not initiate movement or may cause the engine to bog down without significant motion.
This behavior can be attributed to several potential causes:
  • Hydraulic Motor Malfunctions: The hydraulic motors driving the tracks may be experiencing issues, such as internal wear or blockages.
  • Control Valve Issues: The valves controlling the flow to the drive motors may be malfunctioning, leading to uneven power distribution.
  • Pump Performance: If the main hydraulic pump is underperforming, it may not supply adequate pressure to the drive motors, especially under load.
  • Electrical Control Failures: In machines with electronic controls, faults in the control system can lead to erratic behavior.
To troubleshoot these issues:
  1. Check Hydraulic Fluid Levels: Low or contaminated fluid can affect pump and motor performance.
  2. Inspect Drive Motors: Look for signs of leaks, unusual noises, or overheating, which can indicate internal issues.
  3. Test Control Valves: Ensure that the valves are operating smoothly and directing fluid correctly.
  4. Verify Electrical Connections: For machines with electronic controls, check for loose or corroded connections that could disrupt signal transmission.
Additional Considerations
  • Fuel System Issues: Some operators have reported starting difficulties or engine stalling, which may be related to fuel delivery problems. Inspecting fuel filters, lines, and the injector pump can help identify and resolve these issues.
  • Operator Training: Proper operation techniques can prevent unnecessary strain on the hydraulic and drive systems. Ensuring that operators are well-trained can mitigate many common issues.
Conclusion
The Link-Belt LS2700 Series II is a durable and capable excavator, but like all machinery, it requires regular maintenance and attention to ensure optimal performance. By systematically diagnosing and addressing hydraulic and drive system issues, operators can extend the machine's lifespan and maintain productivity on the job site. Regular inspections, timely repairs, and adherence to manufacturer guidelines are essential practices for keeping the LS2700 Series II running smoothly.
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