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A Compact Workhorse with European Engineering
The Manitou 731T BE2 telehandler is a mid-range material handling machine designed for construction, agriculture, and industrial logistics. With a rated lift capacity of approximately 3,000 kg and a maximum lift height of 7 meters, it balances reach, power, and maneuverability. The “T” in its designation refers to the turbocharged engine variant, while “BE2” identifies a specific build series tailored for European markets.
Manitou, founded in France in 1958, has long been a pioneer in rough-terrain forklifts and telehandlers. The 731 series was part of its push into compact, high-performance handlers during the early 2000s, with thousands of units sold across Europe and Australia. Its popularity stems from its robust frame, intuitive controls, and compatibility with a wide range of attachments.
Key Service Areas and Maintenance Intervals
Routine servicing of the 731T BE2 involves several critical systems:
Electrical System and Diagnostics
The 731T BE2 features a 12V electrical system with a central fuse panel and relay bank. Common issues include:
Hydraulic Troubleshooting and Adjustments
If the boom or tilt functions become sluggish, technicians should:
Parts Availability and Documentation Challenges
Finding a service manual for the 731T BE2 can be difficult, especially for older units. Manuals are typically distributed through authorized dealers or via CD-ROM. Operators should record the full serial number—usually stamped on the chassis near the cab—and request documentation directly from Manitou or regional distributors.
For hard-to-source parts, cross-referencing with similar models like the 728 or 735 can yield compatible components. Filters, seals, and electrical connectors often share part numbers across series.
Conclusion
The Manitou 731T BE2 telehandler remains a reliable and versatile machine when properly maintained. Its European design emphasizes compact strength and hydraulic precision, but servicing requires attention to detail and familiarity with its systems. With a structured maintenance plan, access to accurate documentation, and a proactive approach to diagnostics, operators can keep these machines running smoothly for years to come.
The Manitou 731T BE2 telehandler is a mid-range material handling machine designed for construction, agriculture, and industrial logistics. With a rated lift capacity of approximately 3,000 kg and a maximum lift height of 7 meters, it balances reach, power, and maneuverability. The “T” in its designation refers to the turbocharged engine variant, while “BE2” identifies a specific build series tailored for European markets.
Manitou, founded in France in 1958, has long been a pioneer in rough-terrain forklifts and telehandlers. The 731 series was part of its push into compact, high-performance handlers during the early 2000s, with thousands of units sold across Europe and Australia. Its popularity stems from its robust frame, intuitive controls, and compatibility with a wide range of attachments.
Key Service Areas and Maintenance Intervals
Routine servicing of the 731T BE2 involves several critical systems:
- Engine and turbocharger: Typically powered by a Perkins or Deutz diesel engine, requiring oil changes every 250 hours and fuel filter replacement every 500 hours.
- Hydraulic system: Uses ISO 46 hydraulic oil, with filter changes recommended every 500 hours. The main hydraulic pump is gear-driven and mounted directly to the engine block.
- Transmission: A torque converter with a 4-speed powershift gearbox. Fluid should be checked weekly and changed every 1,000 hours.
- Axles and brakes: Planetary axles with wet disc brakes. Brake fluid and axle oil should be inspected monthly.
- Boom and lift cylinder: Grease all pivot points weekly and inspect for seal wear or hydraulic leaks.
Electrical System and Diagnostics
The 731T BE2 features a 12V electrical system with a central fuse panel and relay bank. Common issues include:
- Starter relay failure: Often caused by corrosion or heat exposure
- Dashboard warning lights: Triggered by low hydraulic pressure or coolant temperature
- Glow plug circuit faults: Especially in cold climates, affecting engine start-up
Hydraulic Troubleshooting and Adjustments
If the boom or tilt functions become sluggish, technicians should:
- Check hydraulic fluid level and condition
- Inspect suction and return filters for clogging
- Test pressure at the lift valve using a 3,000 psi gauge
- Verify solenoid function on the control valve block
Parts Availability and Documentation Challenges
Finding a service manual for the 731T BE2 can be difficult, especially for older units. Manuals are typically distributed through authorized dealers or via CD-ROM. Operators should record the full serial number—usually stamped on the chassis near the cab—and request documentation directly from Manitou or regional distributors.
For hard-to-source parts, cross-referencing with similar models like the 728 or 735 can yield compatible components. Filters, seals, and electrical connectors often share part numbers across series.
Conclusion
The Manitou 731T BE2 telehandler remains a reliable and versatile machine when properly maintained. Its European design emphasizes compact strength and hydraulic precision, but servicing requires attention to detail and familiarity with its systems. With a structured maintenance plan, access to accurate documentation, and a proactive approach to diagnostics, operators can keep these machines running smoothly for years to come.
