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Replacing Tracks on a Bobcat Skid Steer Loader
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Replacing the tracks on a Bobcat skid steer loader is a crucial maintenance task that ensures optimal performance and extends the lifespan of the equipment. This process requires careful attention to detail, the right tools, and adherence to safety protocols. Below is a comprehensive guide to help you through the track replacement process.
Understanding the Importance of Track Maintenance
The undercarriage of a Bobcat skid steer loader, including the tracks, sprockets, and rollers, is subjected to significant wear and tear due to constant contact with various surfaces and materials. Regular maintenance and timely track replacement are essential to prevent costly repairs and downtime. According to industry standards, track tension should be checked regularly, and tracks should be replaced when they show signs of excessive wear or damage.
Tools and Equipment Needed
Before starting the track replacement, ensure you have the following tools and equipment:
  • Hydraulic jack or suitable lifting equipment
  • Wrenches and sockets
  • Grease gun with appropriate grease
  • Pry bars or heavy-duty bars
  • Replacement tracks
  • Safety gear (gloves, safety glasses, etc.)
Step-by-Step Guide to Track Replacement
  1. Lift the Machine Safely
    Begin by lifting the machine to relieve tension on the tracks. Use a hydraulic jack or suitable lifting equipment to raise the front of the loader. Ensure the machine is stable before proceeding.
  2. Release Track Tension
    Locate the track tensioner valve, typically found on the undercarriage. Using the appropriate wrench, slowly loosen the valve to release the tension on the tracks. Be prepared for grease to be expelled during this process.
  3. Remove the Old Tracks
    With the tension released, use pry bars or heavy-duty bars to carefully remove the tracks. Start by detaching the track from the sprocket and then work your way to the front idler. It may be necessary to rotate the track to facilitate removal.
  4. Install the New Tracks
    Position the new tracks near the undercarriage. Carefully align the tracks with the sprocket and front idler. It may require some maneuvering to get the track into place. Once aligned, rotate the track to engage it fully with the sprocket and idler.
  5. Adjust Track Tension
    After the new tracks are in place, use the grease gun to pump grease into the tensioner valve. This will extend the tensioner and tighten the tracks. Refer to the manufacturer's specifications for the correct amount of tension.
  6. Lower the Machine
    Once the tracks are properly tensioned, carefully lower the machine back to the ground. Ensure the tracks are aligned correctly and rotate freely.
Safety Precautions
  • Always wear appropriate safety gear, including gloves and safety glasses.
  • Ensure the machine is on a stable surface before lifting.
  • Never attempt to replace tracks alone; having an assistant can make the process safer and more efficient.
  • Follow the manufacturer's guidelines and specifications throughout the process.
Conclusion
Replacing the tracks on a Bobcat skid steer loader is a manageable task when approached with the right tools, knowledge, and safety precautions. Regular maintenance and timely track replacement will ensure your equipment operates efficiently and has a prolonged service life. Always consult the operator's manual for specific instructions related to your model.
By adhering to these guidelines, you can maintain the performance and reliability of your Bobcat skid steer loader, minimizing downtime and maximizing productivity.
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