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Reviving a CAT 977L for Under Ten Thousand
#1
The CAT 977L and Its Historical Significance
The Caterpillar 977L track loader stands as a testament to mid-20th-century engineering, blending the brute strength of a dozer with the versatility of a loader. Introduced in the early 1970s, the 977L was part of Caterpillar’s evolution from cable-operated machines to fully hydraulic systems. It featured a robust 3306 six-cylinder diesel engine, delivering around 200 horsepower, and a hydrostatic transmission that allowed for smooth directional changes under load.
Caterpillar, founded in 1925, had already established itself as a global leader in earthmoving equipment. By the time the 977L entered production, the company had sold hundreds of thousands of track-type tractors and loaders worldwide. The 977L was particularly popular in North America, where it was used in construction, demolition, and quarry operations. Though production ceased in the 1980s, many units remain in service today, prized for their simplicity and durability.
Acquiring a Second Project Machine
Finding a second-hand CAT 977L for under $10,000 is rare but not impossible. Machines in this price range typically require extensive repairs, including hydraulic leaks, undercarriage wear, and electrical faults. However, for mechanically inclined operators or restoration enthusiasts, such a project offers immense value.
One operator managed to acquire a 977L for just under $10,000, with the goal of restoring it within two months. The machine had sat idle for years, with seized linkages, a non-functional starter, and hydraulic cylinders leaking from every seal. Despite its condition, the frame was solid, and the engine turned freely—a promising foundation.
Initial Assessment and Prioritization
The first step in any restoration is a thorough inspection. Key areas to evaluate include:
  • Undercarriage: Check track tension, roller wear, and sprocket condition.
  • Hydraulics: Inspect cylinders, hoses, and pump output.
  • Engine: Test compression, fuel delivery, and cooling system integrity.
  • Electrical System: Verify starter, alternator, and wiring harness continuity.
  • Cab and Controls: Ensure levers, pedals, and gauges function properly.
In this case, the undercarriage showed moderate wear, with one idler needing replacement. The hydraulic pump delivered acceptable pressure, but all cylinder seals were shot. The engine started with a jump and ran smoothly, though the radiator showed signs of corrosion.
Parts Sourcing and Budget Management
Restoring a CAT 977L on a tight budget requires strategic sourcing. Many parts are still available through aftermarket suppliers, salvage yards, or online auctions. Common replacement items include:
  • Hydraulic Seal Kits: Typically $50–$150 per cylinder.
  • Starter Motor: Around $300 for rebuilt units.
  • Track Components: Rollers and idlers range from $200–$600 each.
  • Filters and Fluids: Full service kit costs approximately $250.
To stay within budget, the operator opted to rebuild the starter, fabricate new battery cables, and reseal the cylinders using locally sourced kits. Labor was self-performed, saving thousands in shop fees.
Operational Testing and Adjustments
After two months of work, the machine was ready for testing. The startup sequence included:
  • Cold Start Check: Ensuring glow plugs and fuel delivery were functional.
  • Hydraulic Response: Testing lift, tilt, and bucket curl under load.
  • Drive System: Verifying forward/reverse engagement and steering clutch operation.
  • Cooling System: Monitoring temperature under sustained operation.
The 977L performed admirably, though minor adjustments were needed. The left steering clutch required tightening, and one hydraulic line developed a pinhole leak under pressure. These were addressed quickly, and the machine was put to work clearing brush and grading a driveway.
Lessons from the Field
Restoring vintage equipment is as much about patience as it is about skill. One operator shared a story of reviving a 955K loader that had sat in a barn for 15 years. After replacing the fuel system and rebuilding the brakes, the machine ran for another decade without major issues. Such stories highlight the resilience of Caterpillar’s older models and the satisfaction of bringing them back to life.
Terminology Notes
  • Track Loader: A machine combining the digging ability of a loader with the traction of a tracked undercarriage.
  • Hydrostatic Transmission: A fluid-driven system allowing variable speed and direction without gear changes.
  • Steering Clutch: A mechanism that disengages one track to enable turning.
  • Idler: A wheel guiding the track and maintaining tension.
  • Seal Kit: A set of rubber and metal components used to rebuild hydraulic cylinders.
Final Thoughts
Bringing a CAT 977L back into service for under $10,000 is a challenging but achievable goal. With careful planning, resourceful parts sourcing, and hands-on labor, even a neglected machine can be transformed into a reliable workhorse. These restorations not only preserve mechanical history but also offer practical value in land clearing, grading, and material handling. In a world of disposable machinery, the 977L reminds us that durability and craftsmanship still matter.
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