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Reviving the 1939 Caterpillar D8 1H Snow Plow
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The Birth of the D8 1H Series
The Caterpillar D8 1H series was introduced in the late 1930s, during a period when mechanized road maintenance was transitioning from horse-drawn implements to diesel-powered machines. Caterpillar, founded in 1925, had already established itself as a pioneer in track-type tractors. The D8, with its robust undercarriage and powerful diesel engine, became a cornerstone of mid-20th century infrastructure development. The 1H series, produced in 1939, featured mechanical simplicity, a pony motor starting system, and compatibility with heavy-duty attachments like snowplows and bulldozer blades.
By the early 1940s, Caterpillar had sold thousands of D8 units across North America, with many deployed in rural townships for snow removal, road grading, and land clearing. The 1H series was particularly favored for its reliability in extreme cold, thanks to its dual-engine start system and rugged steel construction.
The Pony Motor and Starting Ritual
The D8 1H used a gasoline-powered pony motor to start its main diesel engine. This auxiliary engine, mounted beside the main block, was manually cranked and used to spin the diesel engine until sufficient oil pressure and compression were achieved. The process involved:
  • Filling the pony tank with fresh gasoline
  • Cranking the pony motor manually or with an electric starter
  • Engaging the pony transmission to rotate the main engine
  • Monitoring oil pressure before releasing compression
  • Throttling the diesel engine to initiate combustion
In a recent revival attempt, the pony motor started on the first crank after 18 years of dormancy. This was possible due to careful timing, fresh fuel, and a rebuilt magneto. The impulse mechanism had previously failed due to worn bushings, which were replaced with oversized components to restore snap timing.
Laplant Choate Blade Configuration
The snowplow attached to the D8 was a Laplant Choate double-wing V-plow, a design popular in the 1930s and 1940s for clearing deep snow. The blade was controlled by a three-lever hydraulic system, with each lever operating a separate wing or the central V-blade. The levers moved laterally, and the center lever had a float position for terrain following.
During testing, the center blade behaved unpredictably—lifting and dropping without consistent control. This was traced to reversed hydraulic hoses, a common issue when equipment sits idle for decades. Reversing the hose connections restored proper blade response, allowing the plow to lift and hold position as intended.
Museum Preservation and Community Engagement
The D8 had been parked in a viewing shed since 2001, untouched and exposed to seasonal condensation. Before the revival, museum staff inspected compartments for moisture, flushed fuel lines, and refilled the radiator. The restoration team included members of a local antique machinery club, who coordinated the startup event with local media and historical societies.
The official restart was scheduled as a public event, drawing interest from newspapers and television crews. The goal was not only to start the machine but to demonstrate its snow-clearing capabilities in a nearby field. Convincing the museum elders to allow the machine to exit the shed required diplomacy, especially since the only path crossed a neighbor’s lawn. Fortunately, the neighbor was enthusiastic and supportive, watching the pony motor fire up with a grin.
Operator Visibility and Winter Challenges
The D8’s cab design featured small front windows, limiting visibility during snowstorms. Operators often relied on side windows to gauge ditch proximity. In the 1940s, plowing was typically delayed until storms ended, meaning roads could remain impassable for days. One operator recalled being snowed in for four days during his youth, eventually snowshoeing to town only to find every business closed.
These anecdotes highlight the resilience of rural communities and the importance of machines like the D8. Before mechanization, snowplows were horse-drawn, with teams from multiple farms contributing to road clearing. Some plow operators simply released the horses after work, trusting them to return home on their own.
Historical Reflections and Mechanical Heritage
The D8 1H represents a mechanical era when durability and simplicity were paramount. Its riveted steel frame, manual controls, and analog gauges contrast sharply with today’s GPS-guided, joystick-operated machines. Yet, its ability to start and run after nearly two decades of inactivity speaks volumes about Caterpillar’s engineering philosophy.
Stories of horse-drawn V-plows and threshing machines powered by tumbling shafts remind us that mechanization was a gradual process. The D8 bridged the gap between animal labor and diesel power, transforming winter road maintenance across North America.
Preservation Advice and Mechanical Tips
For museums and collectors maintaining vintage equipment, the following practices are recommended:
  • Store machines in dry, ventilated shelters to prevent condensation
  • Rotate engines periodically to prevent piston seizure
  • Flush fuel systems annually and replace sediment bowls
  • Inspect magnetos and impulse couplings for wear
  • Use timing lights and spark plug tests to verify ignition alignment
  • Label hydraulic hoses during disassembly to prevent reversal
When reviving machines with pony motors, ensure the transmission engages smoothly and monitor oil pressure before releasing compression. Avoid changing fuel filters unless replacements are available, as vintage filter rods may be difficult to source.
Conclusion
The 1939 Caterpillar D8 1H snowplow is more than a machine—it’s a living artifact of rural resilience, mechanical ingenuity, and community memory. Its revival is a tribute to those who built, operated, and maintained these iron giants through blizzards, breakdowns, and decades of change. As autonomous vehicles and electric drivetrains reshape the future, the roar of a pony motor and the purr of a diesel engine remind us of where it all began.
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