Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Platform Control Malfunction on the Genie TMZ 34/19 Boom Lift
#1
Genie’s Legacy in Aerial Access Equipment
Genie Industries, founded in 1966 and later acquired by Terex Corporation, has been a leading manufacturer of aerial work platforms, material lifts, and boom lifts. The TMZ 34/19 is part of Genie’s trailer-mounted boom lift series, designed for quick deployment and compact transport. With a working height of 40 feet and horizontal outreach of nearly 20 feet, the TMZ 34/19 is widely used in building maintenance, signage installation, and light construction.
Its compact footprint, hydraulic outriggers, and AC/DC power options make it ideal for indoor and outdoor use. The machine features dual control stations—one at the platform and one at the base—allowing operation from either location depending on task and safety requirements.
Terminology Notes
  • Jib Boom: The articulating section at the end of the main boom, providing additional reach and maneuverability.
  • Platform Controls: The control panel located on the operator’s basket, used to maneuver the boom and jib.
  • Ground Controls: The base-level control panel used for override and emergency operation.
  • Solenoid Valve: An electrically actuated valve that directs hydraulic flow to specific functions.
Symptoms and Operational Impact
A common issue reported with the TMZ 34/19 involves the platform control failing to raise or lower the jib boom, while all other platform functions remain operational. Ground controls, however, continue to operate the jib normally. This symptom suggests an electrical or control circuit fault rather than a hydraulic failure.
Operational consequences include:
  • Reduced maneuverability at height
  • Inability to position the jib for precise access
  • Increased reliance on ground personnel
  • Potential safety risks if the operator cannot reposition the platform
In one case, a maintenance crew in Texas was unable to adjust the jib while replacing exterior lighting on a school building. The operator had to descend and use ground controls repeatedly, doubling the time required for the task.
Root Causes and Diagnostic Strategy
The issue typically stems from one of the following:
  • Faulty platform control switch or joystick for the jib function
  • Broken or corroded wiring between platform and base
  • Malfunctioning solenoid valve not receiving signal from platform
  • Blown fuse or relay in the control circuit
  • Moisture intrusion causing intermittent electrical faults
To diagnose:
  • Test voltage at the platform switch when activated
  • Inspect wiring harness for continuity and corrosion
  • Swap control switches to verify mechanical failure
  • Activate jib from ground controls and listen for solenoid engagement
  • Check fuse panel and relays for continuity and amperage rating
If the solenoid activates from the ground but not the platform, the issue is likely upstream in the platform control circuit.
Preventive Maintenance and Recommendations
  • Inspect control switches quarterly for wear and moisture damage
  • Apply dielectric grease to connectors to prevent corrosion
  • Replace worn joystick assemblies every 2,000 hours or when symptoms appear
  • Secure wiring harnesses to prevent vibration-induced damage
  • Use weatherproof covers for outdoor storage
For machines operating in humid or coastal environments, consider upgrading to sealed connectors and installing desiccant packs in control boxes.
Design Simplicity and Serviceability
The TMZ 34/19 is designed for ease of maintenance. Control panels are modular, and most components can be accessed without removing major assemblies. Genie provides detailed wiring diagrams and troubleshooting flowcharts in its service manuals, making electrical diagnostics straightforward for trained technicians.
Operators appreciate the machine’s stability and reach, but control reliability is essential for safe and efficient operation. A malfunctioning jib control not only slows work—it compromises the precision that defines the machine’s value.
Conclusion
Platform control failure on the Genie TMZ 34/19, especially affecting the jib boom, is often an electrical issue rooted in switch wear, wiring faults, or solenoid signal loss. With methodical inspection and preventive care, the problem can be resolved and future downtime avoided. In aerial access work, control is everything—and the TMZ 34/19 proves that even a small fault can cast a long shadow if left unchecked.
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Fuel Lift Pump Replacement MikePhua 0 12 Yesterday, 08:37 AM
Last Post: MikePhua
  Addco Throttle Control Issues on the JLG 45IC MikePhua 0 57 12-22-2025, 06:39 PM
Last Post: MikePhua
  New Holland L150 Park Brake Malfunction MikePhua 0 67 12-20-2025, 07:39 PM
Last Post: MikePhua
  Genie S-40 drive problem MikePhua 0 77 12-17-2025, 03:54 PM
Last Post: MikePhua
  Takeuchi TL26 bucket control issues MikePhua 0 83 12-17-2025, 03:52 PM
Last Post: MikePhua
  D5H 6 Way Blade Lift Issue MikePhua 0 129 12-08-2025, 09:20 AM
Last Post: MikePhua
  When a Midi Excavator Boom Keeps Lifting Unexpectedly MikePhua 0 150 12-02-2025, 02:34 PM
Last Post: MikePhua
  Link‑Belt LS4300 CII Pilot Control Issue MikePhua 0 177 11-19-2025, 04:50 PM
Last Post: MikePhua
  Case 580ST Loader Drops When Backhoe Hydraulics Are Engaged Due to Ride Control Activation MikePhua 0 139 11-19-2025, 04:19 PM
Last Post: MikePhua
  TB 035 Pilot Control Valve Solenoid – Troubleshooting Guide MikePhua 0 164 11-19-2025, 04:12 PM
Last Post: MikePhua
  Liebherr L538 Loader No-Start Condition Often Caused by Electrical Faults or Control Module Failure MikePhua 0 157 11-19-2025, 04:00 PM
Last Post: MikePhua
  Replacing Boom Cables on the Gradall 524 Telehandler Requires Precision and Awareness of Cable Routing Challenges MikePhua 0 148 11-19-2025, 03:47 PM
Last Post: MikePhua
  JLG 450A Platform Control Problems MikePhua 0 136 11-19-2025, 03:47 PM
Last Post: MikePhua
  Erratic Idle and Mode Switching on John Deere 490D Often Caused by Electrical Interference or Throttle Control Faults MikePhua 0 137 11-19-2025, 03:46 PM
Last Post: MikePhua
  Slow Implement Response on Hitachi EX235 After Engine Overhaul Often Caused by Electrical Disruption or Pump Control Signal Loss MikePhua 0 152 11-19-2025, 03:44 PM
Last Post: MikePhua

Forum Jump:


Users browsing this thread: