First-Time Forklift Ownership Questions and Practical Advice

[MikePhua]

The Rise of the Mitsubishi FGC25K Forklift
The Mitsubishi FGC25K is a propane-powered, cushion-tire forklift designed for indoor and light outdoor use. Introduced in the late 1990s, this model quickly gained popularity among small businesses and warehouses for its reliability, compact design, and ease of maintenance. With a lifting capacity of 5,000 lbs and a triple-stage mast, it offers versatility for stacking, loading, and maneuvering in tight spaces.
Mitsubishi Forklift Trucks, a division of Mitsubishi Heavy Industries founded in 1950, has long been a respected name in material handling. The FGC series became a staple in North American markets, with thousands of units sold annually during its peak years. Its reputation for durability and dealer-supported service networks made it a preferred choice for first-time owners and seasoned operators alike.
Winter Storage Considerations for Propane Forklifts
Storing a forklift outdoors during harsh winters—especially in the Midwest where temperatures can drop below -20°F—requires careful preparation. While simply covering the machine may seem sufficient, several components are vulnerable to cold-related damage.
Key winterization steps include:

• Coolant Check: Ensure the antifreeze concentration is adequate to prevent engine block cracking. A 50/50 mix of ethylene glycol and water typically protects down to -34°F.
  
• Battery Maintenance: Remove the battery and store it indoors on a maintainer charger. A discharged battery can freeze and become irreparably damaged. Battery maintainers cost around $20, while replacements can exceed $70.
  
• Hydraulic Fluid Inspection: Drain and replace with AW32 hydraulic fluid, which is non-foaming and suitable for cold climates. Unknown fluid types in used equipment can cause foaming or sluggish operation.
  
• Propane Tank Handling: While LP tanks are designed for outdoor use, cold temperatures reduce vaporization efficiency. Bringing the tank indoors or warming it before use can improve cold starts. Always shut the valve completely when not in use to prevent leaks and ensure full opening during operation to avoid freeze-ups.
  

Understanding Propane Vaporization and Cold Start Challenges
Propane forklifts rely on a vaporizer to convert liquid propane into gas before combustion. In cold weather, the vaporizer struggles to function efficiently, especially if the tank is cold. This can lead to hard starts, misfires, or stalling.
Operators in northern climates often pre-warm tanks or use heated enclosures for forklifts stored outside. Some even install block heaters or intake warmers to assist ignition. These modifications, while optional, can significantly reduce downtime during winter operations.
Used Equipment Precautions and Fluid Replacement
Buying a used forklift, even from a reputable dealer, carries inherent risks. Fluids may be contaminated, mismatched, or degraded. It’s advisable to:

• Drain and replace all fluids upon purchase
  
• Inspect filters and seals for wear
  
• Check tire pressure and tread depth
  
• Verify mast chain tension and lubrication
  

One Illinois operator shared how his newly acquired Hyster 155XL had inconsistent hydraulic response due to mixed fluid types. After flushing and replacing with AW32, performance stabilized. This underscores the importance of starting with a clean baseline, especially when equipment history is uncertain.
Forklift Theft Prevention and Outdoor Security
Forklifts stored outdoors are vulnerable to theft, especially in rural or industrial areas. While propane tanks are rarely stolen for fuel, they can be targeted for resale or scrap. To deter theft:

• Remove the tank when not in use
  
• Install locking brackets or cages
  
• Use motion-activated lights or cameras
  
• Park the forklift in view of occupied buildings
  

A small business in Iowa reported a near-theft incident where a cold-start issue prevented the forklift from being driven away. The tank valve had been left partially open, causing vapor lock. After that, they implemented a strict shutoff protocol and added a chain lock to the tank bracket.
Long-Term Ownership Tips for First-Time Buyers
Owning a forklift—even for occasional use—can be a game-changer for small operations. To maximize value and minimize headaches:

• Schedule seasonal inspections, especially before winter
  
• Keep a log of fluid changes, battery maintenance, and repairs
  
• Train all operators on cold-start procedures and safety protocols
  
• Invest in a quality cover or tarp rated for UV and snow protection
  
• Consider indoor storage or a lean-to shelter if usage is infrequent
  

Forklifts like the FGC25K are built to last, but neglecting seasonal care can shorten their lifespan. With proper attention, even a 10,000-hour unit can serve reliably for years.
Conclusion
Becoming a forklift owner for the first time brings both convenience and responsibility. Machines like the Mitsubishi FGC25K offer robust performance, but cold climates demand proactive care. From antifreeze checks to battery preservation and propane handling, each detail matters. By treating the forklift as a long-term asset and applying practical safeguards, owners can ensure safe, efficient operation—whether lifting pallets in July or clearing snow in January.