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Working with the Galion 850 Motor Grader in Modern Field Conditions
#1
The Galion 850 and Its Historical Role in Road Building
The Galion 850 motor grader was part of a long lineage of American-made graders that shaped rural infrastructure and municipal road systems throughout the mid-20th century. Galion Iron Works, founded in Ohio in 1907, was one of the earliest companies to mass-produce motor graders. By the 1970s and 1980s, the 850 series had become a staple in county fleets and small contractors’ yards, known for its mechanical reliability and straightforward design.
The 850 was built during a time when graders were still largely mechanical, with hydraulic assist but no electronics. Its robust frame, gear-driven circle, and direct mechanical linkages made it ideal for gravel road maintenance, ditch shaping, and light snow removal. Even today, many Galion 850s remain in service, especially in regions where budget constraints favor older iron over newer machines.
Terminology Clarification
  • Circle Drive: The gear mechanism that rotates the grader blade to adjust its angle.
  • Moldboard: The main grading blade, typically 12 feet long, used to cut and shape surfaces.
  • Scarifier: A front-mounted tool used to break up compacted surfaces before grading.
  • Articulation: The ability of the grader to bend in the middle, improving maneuverability.
  • Hydraulic Assist: A system that uses pressurized fluid to reduce the manual effort needed to operate controls.
Mechanical Features and Operator Experience
The Galion 850 was powered by a diesel engine—often a Cummins or Detroit Diesel—producing between 125 and 150 horsepower depending on the variant. It featured a manual transmission with multiple forward and reverse gears, allowing precise control over grading speed. The steering was mechanical, and the blade controls were lever-operated, with hydraulic cylinders assisting lift, tilt, and side-shift functions.
Operators appreciated the tactile feedback of the 850. Every lever movement translated directly to blade response, and the lack of electronic delay made it ideal for shaping gravel crowns or cutting drainage ditches. In one story from rural Saskatchewan, a grader operator used a Galion 850 to maintain 40 miles of gravel road each week, relying on visual slope cues and muscle memory to keep the crown consistent.
Maintenance and Reliability Considerations
The 850’s mechanical simplicity makes it easy to maintain, even in remote areas:
  • Engine Service
    Oil changes every 250 hours and fuel filter replacements every 500 hours keep the diesel engine running smoothly.
  • Hydraulic System
    Regular inspection of hoses and seals is essential. Leaks are common in older machines but easily repaired with off-the-shelf parts.
  • Circle Drive and Blade Linkages
    Grease fittings must be serviced weekly. Worn gear teeth can be replaced or rebuilt with basic machining.
  • Tires and Brakes
    The grader’s weight demands proper tire inflation and brake adjustment. Drum brakes may require relining every 1,000 hours.
In 2016, a county road department in Nebraska refurbished a Galion 850 for seasonal use. After replacing hydraulic seals and installing new tires, the machine returned to service with minimal downtime, grading gravel shoulders and clearing snow during winter months.
Operational Tips for Field Use
To get the most from a Galion 850:
  • Warm up the engine thoroughly before engaging blade functions
  • Use low gear when cutting hard-packed surfaces
  • Adjust blade angle gradually to avoid binding the circle drive
  • Keep a grease gun on board and service pivot points daily
  • Monitor engine temperature and hydraulic pressure manually
Modern Adaptations and Upgrades
While the 850 lacks modern electronics, some owners have retrofitted upgrades:
  • LED Work Lights
    Improve visibility during early morning or evening grading.
  • Cab Insulation and Heaters
    Enhance operator comfort in cold climates.
  • GPS Mounts
    Allow for basic grade tracking, even without automated control.
  • Hydraulic Filter Upgrades
    Improve fluid cleanliness and extend cylinder life.
In 2021, a contractor in Montana added a GPS receiver and slope indicator to his Galion 850, allowing him to maintain consistent grades on rural driveways without relying solely on visual cues.
Recommendations for Owners and Restorers
If you’re working with or restoring a Galion 850:
  • Source parts from salvage yards or vintage equipment suppliers
  • Document all hydraulic hose sizes and fittings for future replacements
  • Keep a service log to track wear patterns and fluid changes
  • Train operators on manual blade control techniques
  • Consider adding safety features like backup alarms and seat belts
Conclusion
The Galion 850 motor grader remains a capable and respected machine in the world of road maintenance and grading. Its mechanical design, ease of service, and tactile control make it a valuable asset for operators who appreciate simplicity and reliability. Whether shaping gravel roads or clearing snow, the 850 continues to prove that well-built iron never truly retires—it just keeps grading.
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