Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Caterpillar D4H Series II Overview
#1
Development History
The Caterpillar D4 series has been in production since the mid-20th century, evolving from small, reliable track-type tractors into modern dozers equipped with advanced hydraulics and electronics. The D4H Series II, often abbreviated as D4H-II, was introduced in the late 1980s and produced into the 1990s. It represented a significant leap in efficiency compared to earlier models, with improvements in operator comfort, hydrostatic steering, and power delivery. Caterpillar designed it as a balance between compact size and sufficient horsepower to tackle heavy grading, land clearing, and utility construction projects.
By the early 1990s, Caterpillar had sold thousands of D4H machines globally. It became popular not only in North America but also in Europe and Asia, where medium-sized dozers were in demand for infrastructure projects. Its reputation for reliability and serviceability kept it in use for decades, with many still operating today in logging, road construction, and quarry environments.

Key Specifications
The Caterpillar D4H-II typically featured the following parameters:
  • Engine: Caterpillar 3304 turbocharged diesel
  • Horsepower: around 135 hp at the flywheel
  • Operating weight: approximately 32,000 lb depending on configuration
  • Transmission: powershift with torque divider
  • Blade capacity: between 3.5 to 4.5 cubic yards depending on the blade type
  • Track gauge: 71 in (variable depending on undercarriage)
The Series II was notable for its differential steering system, which allowed continuous power to both tracks while turning, reducing soil disturbance and improving maneuverability in tight areas.

Performance in the Field
Contractors valued the D4H-II for its combination of pulling power and agility. The torque rise of the 3304 engine allowed the dozer to push through tough soils and clay without stalling. Its weight class placed it above compact dozers but below heavy land-clearing giants, making it versatile for mid-sized jobs. Logging outfits often paired the D4H with winches for skidding operations, while road builders appreciated its ability to fine-grade with precision blades.
Operators often mentioned that the cab provided better visibility compared to older series, which directly translated into higher productivity and safety. Caterpillar also placed emphasis on ergonomics by improving seat suspension and reducing vibration.

Common Issues and Solutions
While robust, the D4H-II is now decades old, and age brings common issues:
  • Undercarriage wear – Tracks, rollers, and idlers wear out quickly in abrasive environments. Regular measurement of track pitch and bushing turn schedules extend life.
  • Steering clutch or differential steering problems – Operators sometimes report sluggish steering or difficulty maintaining turns under load. Checking hydraulic pressures and adjusting control linkages are early troubleshooting steps.
  • Hydraulic leaks – Seals on blade lift and tilt cylinders are known wear points. Regular inspection prevents contamination of the hydraulic system.
  • Cooling system challenges – Clogged radiators or water pump wear can lead to overheating. Flushing the system and ensuring correct coolant type are essential.
Preventive maintenance, particularly oil analysis, is highly recommended for aging machines. Detecting early metal content in fluids often indicates impending failure in final drives or transmissions.

Industry Impact
During its production years, the D4H-II competed against Komatsu’s D65 and smaller John Deere dozers. It carved out a niche because of Caterpillar’s strong dealer support and global parts availability. This after-sales support was a critical factor for many contractors making purchase decisions.
By the mid-1990s, Caterpillar had introduced the successor D5M series, but the D4H remained a popular option on the used equipment market due to its simpler mechanical systems compared to modern electronically controlled dozers. Even today, used equipment brokers note consistent demand for well-maintained D4H units.

Lessons from the D4H Legacy
The story of the D4H Series II demonstrates the value of durable engineering combined with support infrastructure. Machines like this continue to operate after 20–30 years, proving that solid design and careful maintenance can extend service life far beyond original expectations. For contractors, owning a D4H can still be profitable, provided that they monitor undercarriage health and manage hydraulic system upkeep.
One small logging company in Oregon kept their D4H-II in operation for more than 25 years, running over 15,000 hours. With consistent maintenance, including scheduled undercarriage rebuilds and preventive oil analysis, the machine outlasted newer competitors that were sidelined by electronic failures. Their experience highlighted that while technology evolves, the fundamentals of reliability and serviceability often determine real-world value.

Conclusion
The Caterpillar D4H Series II was more than just a mid-sized bulldozer; it was a benchmark in its class. Its design balanced strength, maneuverability, and serviceability in ways that earned it a lasting place in the heavy equipment industry. Today, it remains a respected machine for contractors and collectors alike, serving as a reminder of Caterpillar’s ability to combine practical engineering with robust performance.
We sell 3 types:
1. Brand-new excavators.
2. Refurbished excavators for rental business, in bulk.
3. Excavators sold by original owners
https://www.facebook.com/ExcavatorSalesman
https://www.youtube.com/@ExcavatorSalesman
Whatsapp/Line: +66989793448 Wechat: waji8243
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Caterpillar D4 LGP Dozer: Precision and Performance in Challenging Terrain MikePhua 0 4 8 hours ago
Last Post: MikePhua
  Komatsu FG25 Forklift Overview MikePhua 0 4 10 hours ago
Last Post: MikePhua
  Maintaining and Operating the Caterpillar 955H Crawler Loader MikePhua 0 4 10 hours ago
Last Post: MikePhua
  Caterpillar D7E: Pioneering Diesel-Electric Dozer Technology MikePhua 0 4 10 hours ago
Last Post: MikePhua
  Caterpillar Dozer Blade Evolution and Compatibility Insights MikePhua 0 4 10 hours ago
Last Post: MikePhua
  Identifying a Caterpillar Motor Grader MikePhua 0 4 11 hours ago
Last Post: MikePhua
  Understanding the Automatic Governor System in Caterpillar 320L Excavators MikePhua 0 4 11 hours ago
Last Post: MikePhua
  Caterpillar 615C Series II Motor Scraper Profile MikePhua 0 4 Yesterday, 06:33 PM
Last Post: MikePhua
  Overview of the Caterpillar 235 Excavator MikePhua 0 4 Yesterday, 06:32 PM
Last Post: MikePhua
  Caterpillar 953C Final Drive Insights MikePhua 0 4 Yesterday, 06:27 PM
Last Post: MikePhua
  Drawbar Pull and Performance of the Caterpillar 951B Track Loader MikePhua 0 5 Yesterday, 05:25 PM
Last Post: MikePhua
  Galion T500 Motor Grader Overview MikePhua 0 4 Yesterday, 05:23 PM
Last Post: MikePhua
  Caterpillar 323F Excavator Electrical System Overview MikePhua 0 4 Yesterday, 05:22 PM
Last Post: MikePhua
  JCB 215S Backhoe Loader Overview MikePhua 0 4 Yesterday, 05:20 PM
Last Post: MikePhua
  Understanding Auxiliary Rocker Switches in Caterpillar Equipment MikePhua 0 4 Yesterday, 04:28 PM
Last Post: MikePhua

Forum Jump:


Users browsing this thread: