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Engine Rebuild Cat 12G
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Motor Grader Heritage
The Cat 12G motor grader marked a significant milestone in Caterpillar’s evolution, introducing articulated frames and fully hydraulic control in 1973—the first of its kind in the long-running “No. 12” grader lineage that began in 1938 with the Diesel No. 12 Auto Patrol . This innovation greatly enhanced maneuverability and operator control on grading tasks. The 12G features the venerable 3306 diesel engine—known for its durability and simplified maintenance through an adjustment-free fuel system with replaceable individual injector components .
Specifications And Build Details
The 12G typically weighs around 16.2 tonnes and rides on 14.00-24 tires under a vertical articulation (VKL) steering system . Its operating dimensions include:
  • Length: approximately 27 ft 3 in
  • Width: about 7 ft 9 in
  • Height to top of cab: around 10 ft 9 in
  • Operating weight: roughly 29,860 lb (13.5 t) .
In a widely circulated listing, a refurbished example showed a 3306DI engine rated at ~101 kW (135 hp), coupled with a 6-forward, 6-reverse powershift transmission, a 14-ft moldboard, and differential unlock capability .
Terminology Notes
  • Articulated frame: A jointed frame allowing front and rear sections to pivot, enhancing maneuverability.
  • 3306 engine: A six-cylinder diesel renowned for ruggedness and straightforward serviceability.
  • Powershift transmission: Enables gear changes under load without clutching, easing operation.
Rebuild Context And Recommendations
When embarking on an engine rebuild for the 12G, maintain attention on these areas:
  • Confirm the engine is indeed a 3306 or 3306DI to ensure correct parts fitment.
  • Use high-quality replacement injectors and components that meet Caterpillar tolerances.
  • Inspect cooling and lubrication systems thoroughly—maintaining 3–6% cooling conditioner in antifreeze helps prevent corrosion and prolongs system life .
  • During rebuild, verify endplay and torque of circle and drawbar components, targeting about 0.02 in (0.6 mm) endplay and ~515 lb-ft (700 N·m) drawbar torque .
Field Anecdote
A grader operator once found his 12G belching black smoke and losing grading smoothness on a municipal parking lot project. Instead of a full rebuild, a service crew replaced worn injectors, restored correct cooling conditioner levels, and re-torqued the drawbar components. Within a day, engine response sharpened, fuel economy improved, and steering circle play vanished—highlighting how targeted servicing can recapture near-new performance.
Practical Advice
  • Keep a rebuild interval in mind—many operators opt for a full engine refresh after 10,000–15,000 hours, especially if power output or oil consumption rises.
  • After assembly, run the engine to warm-up, then drain and flush cooling fluid, followed by recharging with antifreeze plus 3% conditioner .
  • Replace filters on fuel, oil, and cooling systems as part of rebuild to avoid contaminants compromising performance.
Historical Legacy And Evolution
The 12G represented a leap forward in grader technology, carrying forward the DNA of the original No. 12 graders . Its integration of hydraulics, articulation, and reliable diesel power helped maintain compatibility with decades of operational familiarity, while significantly boosting functionality. This machine contributed to Caterpillar’s legacy of innovation—the No. 12 series became the longest-running production model, spanning over 75 years .
Summary
Rebuilding the engine of a Cat 12G involves more than swapping parts—it’s about reviving a legacy of rugged, long-serving machines. The robust 3306 diesel, matched with a reliable powershift drivetrain and articulated steering, made the 12G a standout in its time. With correct rebuild practices, lubricants and coolant maintenance, and attention to torque specifications, even older units can continue delivering dependable grading performance well into their second decade of service.
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