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Komatsu PC220-3 Excavator Overview
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Introduction
The Komatsu PC220-3 is a hydraulic crawler excavator that was produced between 1986 and 1993. Renowned for its robust performance and reliability, it has been a staple in various construction and mining projects worldwide. Despite its age, many units are still operational, testament to Komatsu's engineering excellence.
Technical Specifications
  • Engine: Powered by the Komatsu S6D105 engine, a 6-cylinder diesel engine with a displacement of 6.49 liters. It delivers approximately 148 horsepower at 2,100 rpm.
  • Operating Weight: Approximately 22.3 tons, making it suitable for medium to heavy-duty tasks.
  • Dimensions:
    • Length: 10 meters
    • Width: 3.29 meters
    • Height: 2.875 meters
    • Track Width: 710 mm
  • Hydraulic System:
    • Dredging Depth: 7.16 meters
    • Maximum Reach: 10.46 meters
    • Bucket Capacity: 1.2 cubic meters
Historical Context and Development
The PC220-3 was part of Komatsu's third generation of hydraulic excavators, following the PC200 series. Its design focused on enhancing fuel efficiency, reducing emissions, and improving operator comfort. The introduction of electronic controls in the PC220-3 marked a significant advancement in excavator technology during its era.
Common Maintenance Issues
  1. Hydraulic System Leaks: Over time, seals and hoses can degrade, leading to hydraulic fluid leaks. Regular inspection and timely replacement of seals are essential.
  2. Cooling System Failures: The radiator and cooling fans are prone to clogging with debris, especially in dusty environments. Routine cleaning and maintenance can prevent overheating issues.
  3. Undercarriage Wear: Components like track rollers and sprockets experience wear due to constant friction. Monitoring wear levels and replacing parts as needed can extend the undercarriage's lifespan.
Upgrades and Modifications
While the PC220-3 was state-of-the-art in its time, modern demands have led to several upgrades:
  • Engine Overhaul: Upgrading to newer, more fuel-efficient engines can improve performance and reduce emissions.
  • Hydraulic System Enhancement: Installing advanced hydraulic pumps and valves can increase lifting capacity and operational speed.
  • Cabin Retrofit: Modernizing the operator's cabin with air conditioning, improved seating, and advanced controls can enhance comfort and productivity.
Global Presence and Legacy
The PC220-3 has been utilized in various regions, from the construction sites of North America to the mining operations in Australia. Its durability and versatility have made it a preferred choice for many contractors. Despite newer models being available, the PC220-3's legacy continues, with many units still in active service.
Conclusion
The Komatsu PC220-3 stands as a testament to Komatsu's commitment to quality and innovation in the construction machinery sector. Its enduring performance and adaptability ensure that it remains a valuable asset for operators worldwide.
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