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Corking Tracks and Operating the CAT D8T on Ice
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The CAT D8T and Its Role in Cold-Climate Earthmoving
The Caterpillar D8T is a high-horsepower track-type tractor designed for demanding applications such as mining, land clearing, and heavy construction. Introduced in the mid-2000s as an evolution of the D8R, the D8T features a C15 ACERT engine producing over 310 net horsepower, paired with an electronically controlled torque converter and differential steering system. Caterpillar, founded in 1925, has sold tens of thousands of D8-class dozers globally, with the D8T becoming a preferred model in North America and northern Europe for its balance of power, traction, and operator comfort.
In cold regions like Saskatchewan or Alaska, the D8T is often deployed for snow ramp construction, ice road maintenance, and frozen ground excavation. However, operating a dozer on ice presents unique challenges—chief among them being traction loss and lateral drift.
What Is Corking and Why Does It Matter
Corking refers to the practice of welding steel spikes or studs onto the grousers (track shoes) of a dozer to improve traction on ice and frozen ground. These corks act like cleats, digging into the surface and preventing the machine from sliding sideways or spinning under load.
Corking benefits include:
  • Increased grip on icy slopes and compacted snow
  • Reduced risk of uncontrolled drift or rollover
  • Improved braking and directional control
  • Enhanced operator confidence in steep or slick terrain
Corks are typically welded in a staggered pattern—such as 1-2-1-2—across the grousers to balance traction and minimize vibration. They are installed in the fall and often wear down by spring, depending on usage intensity.
Operating Without Corks and the Risks Involved
Running a D8T on ice without corks can be deceptively dangerous. Even on a gentle 2-degree slope, the machine can slide uncontrollably, especially when the base is compacted snow that has hardened into ice. Operators may attempt to anchor the machine using the ripper or blade, but this is not always effective, especially if the ripper lacks shanks or the blade cannot dig in quickly.
Common hazards include:
  • Lateral drift during blade engagement
  • Inability to stop or steer on frozen inclines
  • Damage to surrounding structures or equipment
  • Increased wear on undercarriage components due to slippage
In one incident, a D8T slid several meters down a snow ramp despite the operator’s efforts to anchor with the blade. The ramp, built entirely from packed snow, had hardened into a slick ice surface after several days of subzero temperatures.
Comparing Dozers and Excavators on Ice
While dozers like the D8T are heavy and stable, excavators are more top-heavy and prone to tipping when sliding. However, excavators have an advantage: they can use their bucket teeth as anchors. By digging into the ice or frozen soil, the operator can stabilize the machine during swing or travel operations.
Still, corking is used on excavators too, especially in logging operations where machines must traverse icy slopes. Even fully corked excavators can slide if the operator applies too much force or grabs a heavy load at an awkward angle.
Drawbacks of Corking and Surface Damage
Despite its benefits, corking has downsides:
  • Corks damage trailer decks during transport
  • They tear up pavement and concrete surfaces
  • Increased vibration and noise during travel
  • Accelerated wear on track pads and bushings
Operators must weigh the need for traction against the potential for infrastructure damage. Some fleets use removable corks or limit corked machines to off-road use only.
Historical Origins of the Term Corks
The term “corks” originates from horse-drawn equipment days. In winter, horses were fitted with shoes that had round holes into which steel spikes—called corks—were driven. These corks helped the animals maintain footing on icy roads and frozen fields. The concept carried over into mechanized equipment, where the same principle applies: small, hardened points of contact increase grip on slick surfaces.
Modern Alternatives and Safety Enhancements
While corking remains popular, manufacturers and operators are exploring alternatives:
  • Rubberized track pads with embedded studs
  • Bolt-on ice cleats for temporary use
  • GPS-based slope monitoring to warn of drift risk
  • Automatic blade tilt and ripper deployment systems for emergency anchoring
Some newer dozers feature dual tilt cylinders, allowing the blade to be angled more aggressively for anchoring. This can help prevent drift during downhill grading or ramp construction.
Conclusion
Operating a CAT D8T on ice without corks is a calculated risk that can quickly turn hazardous. Corking provides essential traction in frozen environments, allowing operators to maintain control and complete tasks safely. While the practice has drawbacks, its effectiveness in preventing drift and rollover is well documented. Whether building snow ramps, clearing ice roads, or working on frozen pads, corks remain a vital tool in the cold-climate operator’s arsenal. And as technology evolves, so too will the methods for gripping the ice—one grouser at a time.
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