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Replacing the Hydraulic Sight Glass on a New Holland Loader
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New Holland’s Legacy in Loader Design
New Holland Construction, a division of CNH Industrial, has been a prominent player in the compact and mid-size equipment market since its founding in 1895 in Pennsylvania. Known for its agricultural roots, the company expanded into construction equipment in the 1960s and gained traction with its backhoe loaders and skid steers. By the early 2000s, New Holland had sold hundreds of thousands of loader-backhoes globally, with models like the NH575E and 555E becoming staples on farms, job sites, and municipal fleets.
These machines are valued for their mechanical simplicity, parts availability, and robust hydraulic systems. However, one often-overlooked component—the hydraulic sight glass—can become a source of frustration when it begins to leak or cloud over.
What Is a Hydraulic Sight Glass
A hydraulic sight glass is a transparent window mounted on the hydraulic reservoir that allows operators to visually check fluid levels. It’s typically made of polycarbonate or tempered glass and sealed with a gasket or washer. Over time, exposure to UV light, vibration, and heat can cause the plastic to crack or the seal to degrade, leading to leaks or inaccurate readings.
In older New Holland machines, the sight glass is threaded into the reservoir wall and sealed with either a plastic or aluminum washer. The thread type is metric—commonly 33x2.0mm—which complicates replacement in regions where imperial fittings dominate.
Diagnosing the Leak and Identifying the Part
One operator noticed hydraulic fluid seeping around the sight glass window. Upon inspection, the leak appeared to originate from a hairline crack in the plastic lens, not the seal. The original part number, 85801249, was discontinued, but a dealer cross-referenced it to 48020699—a Mintor-manufactured sight glass with part number 1MTLA94A.
Mintor, an Italian company specializing in fluid level indicators, produces metric-threaded sight glasses for industrial and mobile hydraulic applications. Their catalog confirms that most models use straight threads and rely on sealing washers rather than tapered fittings. This distinction is critical: using thread sealant like Teflon tape on straight threads can lead to improper sealing and future leaks.
Removing the Old Sight Glass
Before removal, the hydraulic fluid level must be lowered to prevent spillage. A pulse-type fuel pump—commonly used for transferring diesel or light oils—was employed to extract approximately 5 gallons of fluid over 30–45 minutes. These pumps are slow but effective for small-volume jobs.
The sight glass was removed using a 1-5/8" socket, which loosely fit the 40mm flats on the nut. While not ideal, the socket provided enough grip to unscrew the fitting without damaging the threads. The old unit was found to have a plastic washer, while the replacement came with an aluminum sealing washer—an upgrade in terms of durability and heat resistance.
Installing the New Sight Glass
Installation involved cleaning the mating surface, inspecting the threads for wear, and seating the new washer evenly. Torque was applied carefully to avoid cracking the lens or distorting the seal. After refilling the reservoir, the system was checked for leaks under operating pressure.
Recommendations for installation:
  • Use a proper metric socket or wrench to avoid rounding the flats
  • Clean the reservoir wall thoroughly before seating the washer
  • Avoid thread sealant unless specified by the manufacturer
  • Monitor for leaks during the first few hours of operation
Alternative Solutions and Field Hacks
In cases where the sight glass is unavailable or unreadable, operators have resorted to creative solutions. One common workaround is the “dipstick method”—using a clean rod or bamboo stick to gauge fluid depth. While crude, it’s reliable and widely used in older machines with cloudy or missing sight glasses.
Another operator reported using clear epoxy to reinforce a cracked lens, sealing the inside to prevent further leakage. While not a permanent fix, it can buy time until a proper replacement is sourced.
Hydraulic Fluid Condition Matters
Beyond the sight glass itself, the condition of the hydraulic fluid is paramount. Milky oil indicates water contamination, which can lead to pump cavitation, seal degradation, and corrosion. If fluid appears cloudy, it’s advisable to drain and replace it promptly. A rotary barrel pump with a flexible suction hose is ideal for draining reservoirs with awkward filler angles.
Preventive measures include:
  • Regularly inspecting breather caps and seals for moisture ingress
  • Using desiccant breathers in humid environments
  • Storing hydraulic fluid in sealed containers away from direct sunlight
Conclusion
Replacing the hydraulic sight glass on a New Holland loader may seem like a minor task, but it reflects the broader challenges of maintaining aging equipment. Metric threads, discontinued parts, and fluid contamination all play a role in complicating what should be a straightforward repair. Yet with patience, resourcefulness, and a bit of mechanical intuition, operators continue to keep these machines running strong—proving that even the smallest components deserve attention in the field.
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