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Troubleshooting Drive Loss on the Hitachi LX70-2 Wheel Loader
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The Hitachi LX70-2 and Its Place in Compact Loader History
The Hitachi LX70-2 is a compact wheel loader designed for light-to-medium duty applications in construction, agriculture, and municipal work. Built during the late 1990s and early 2000s, it featured a hydrostatic transmission, articulated steering, and a robust hydraulic system capable of powering a variety of attachments. With an operating weight of approximately 5.5 metric tons and a bucket capacity around 1.0 cubic meter, the LX70-2 was positioned as a nimble yet capable machine for tight job sites and utility yards.
Hitachi Construction Machinery, a division of Hitachi Ltd., had already established a reputation for durable excavators and loaders by the time the LX70-2 was introduced. The model was particularly popular in Southeast Asia and Oceania, with strong sales in Japan, Sri Lanka, and New Zealand. Though no longer in production, many units remain in service, supported by aftermarket parts and regional rebuilders.
Symptoms of Drive Loss and Transmission Confusion
Operators have reported a puzzling issue with the LX70-2: the machine appears to lose drive, functioning only in low forward gear while reverse and high-speed modes become unresponsive. This behavior is especially confusing given the loader’s transmission layout, which combines a hi/lo mechanical range selector with a hydraulic motor that governs forward and reverse travel.
The symptoms include:
  • Loader moves only in low forward gear
  • No response when shifting to reverse or high
  • Engine RPM remains stable, but travel speed does not change
  • Hydraulic functions (lift, tilt) remain operational
This points to a fault in the transmission control system or hydraulic motor logic, rather than a mechanical failure in the driveline.
Understanding the Hydrostatic Drive System
The LX70-2 uses a hydrostatic transmission, meaning that engine power is converted into hydraulic pressure, which then drives a hydraulic motor connected to the wheels. The system includes:
  • A variable displacement hydraulic pump
  • A hydraulic motor with forward/reverse control
  • A mechanical hi/lo range gearbox
  • Electronic or manual shift controls
In normal operation, the operator selects forward or reverse via a lever or switch, and chooses hi or lo range using a separate selector. The hydraulic motor adjusts displacement to control speed and torque, while the gearbox determines final drive ratio.
If the loader is stuck in low forward, it suggests that:
  • The hydraulic motor is receiving only one directional signal
  • The hi/lo selector is stuck or misaligned
  • A solenoid or valve controlling flow direction has failed
  • The transmission control circuit is not completing properly
Diagnostic Steps and Common Faults
To isolate the issue, technicians should:
  • Check the forward/reverse selector for electrical continuity
  • Inspect solenoids on the hydraulic motor for proper actuation
  • Test hydraulic pressure at the motor inlet during gear changes
  • Verify hi/lo range selector engagement mechanically
  • Examine wiring harnesses for corrosion or rodent damage
In one case, a loader in Hawke’s Bay, New Zealand exhibited identical symptoms. The fault was traced to a failed directional control solenoid mounted on the hydraulic motor. Replacing the solenoid restored full drive functionality.
Hydraulic Motor Behavior and Valve Logic
The hydraulic motor relies on directional valves to switch between forward and reverse. These valves are typically controlled by solenoids or pilot pressure circuits. If one valve fails to actuate, the motor will only rotate in one direction. Similarly, if the hi/lo range selector is stuck in low, the loader will move slowly regardless of motor output.
Technicians should also inspect:
  • Pilot pressure lines for blockage or leaks
  • Valve spools for sticking due to contamination
  • Electrical connectors for voltage drop or short circuits
A loader in Sri Lanka was found to have a broken wire in the forward/reverse switch, causing the motor to default to forward only. After rewiring and cleaning the contacts, the issue was resolved.
Recommendations for Long-Term Reliability
To prevent future drive issues on the LX70-2:
  • Flush hydraulic fluid every 1,000 hours or annually
  • Replace filters with OEM-spec units
  • Inspect solenoids and connectors during routine service
  • Keep wiring harnesses protected from abrasion and moisture
  • Test transmission response monthly using a ramp or incline
Adding a pressure gauge port near the hydraulic motor can help monitor system health and detect early signs of valve or pump degradation.
Conclusion
The Hitachi LX70-2 remains a capable and reliable compact loader, but its hydrostatic transmission demands careful attention to valve logic and electrical control. When drive loss occurs, especially in one direction or range, the fault is often electrical or hydraulic—not mechanical. With methodical diagnostics and preventive care, operators can keep these machines running smoothly for years to come. In the world of compact loaders, precision troubleshooting is the key to keeping the wheels turning.
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