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Troubleshooting Brake and Hydraulic Control Issues on the Terex 70C Wheel Loader
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The Terex 70C and Its Role in Mid-Size Earthmoving
The Terex 70C wheel loader was part of Terex’s push into the mid-size loader market during the 1980s and early 1990s. Designed for versatility in construction, aggregate handling, and municipal work, the 70C featured a robust frame, mechanical simplicity, and a hydraulic system tailored for multi-function control. With an operating weight around 14,000–16,000 lbs and a bucket capacity of roughly 2.5 cubic yards, it was well-suited for small-to-medium job sites.
Terex, originally a division of General Motors and later spun off through a series of acquisitions, had a reputation for building rugged, no-frills equipment. The 70C was produced during a transitional period when analog systems still dominated, but electrical integration was beginning to appear in control banks and safety systems.
Brake System and Pressure Converter Challenges
One of the most common service issues on the Terex 70C involves the brake system—specifically the pressure converters or master cylinders. These components are responsible for converting pedal force into hydraulic pressure, which actuates the brake calipers or drums. Over time, seals degrade, internal corrosion sets in, and pressure drops below safe thresholds.
Symptoms of brake failure:
  • Soft or spongy pedal feel
  • Delayed braking response
  • Fluid leaks near the firewall or under the cab
  • Inability to build pressure after bleeding
Terminology:
  • Pressure Converter: A hydraulic component that amplifies pedal input into braking force; often interchangeable with “master cylinder” in heavy equipment.
  • Brake Bleeding: The process of removing air from hydraulic brake lines to restore pressure and responsiveness.
Operators in colder climates, such as Alberta, often report accelerated seal wear due to thermal cycling and moisture ingress. In one case, a loader was parked for winter and returned to service with no braking ability—later traced to a cracked pressure converter housing.
Parts Sourcing and Regional Limitations
Finding replacement brake components for the Terex 70C can be difficult, especially in regions where Terex no longer maintains dealer networks. While some parts are shared with other Terex models or even older GM-based designs, pressure converters are often model-specific.
Sourcing strategies:
  • Cross-reference part numbers with aftermarket hydraulic suppliers
  • Contact vintage equipment salvage yards specializing in Terex
  • Use rebuild kits for master cylinders when housings are intact
  • Consider adapting components from similar loaders (e.g., Case 621B or Michigan 75 series)
Terminology:
  • Aftermarket Supplier: A company that produces compatible parts not made by the original manufacturer.
  • Rebuild Kit: A set of seals, springs, and pistons used to restore function to a worn hydraulic component.
A contractor in Saskatchewan successfully rebuilt his 70C brake system using a kit originally designed for a Terex 72-61 loader, noting that the bore diameter and mounting flange matched perfectly after minor machining.
Hydraulic Spool Bank Wiring and Control Logic
Another point of confusion on the 70C involves the hydraulic spool bank, which features dual wires connected to each spool. These wires are often mistaken for full electronic control systems, but in reality, they typically serve as solenoid triggers or limit switches.
Functions of spool bank wiring:
  • Actuate solenoids for auxiliary hydraulic functions
  • Trigger safety interlocks or detent release
  • Provide feedback to dash indicators or warning lights
Terminology:
  • Spool Bank: A series of hydraulic valves that direct fluid to different actuators (e.g., lift, tilt, auxiliary).
  • Solenoid: An electromechanical device that opens or closes a valve when energized.
In the 70C, the wiring is usually part of a simple 12V system that energizes solenoids when the operator moves a lever. These are not proportional controls, and the system lacks CAN bus or multiplexed logic found in newer machines.
A technician in British Columbia traced a lift failure to a broken wire at the spool bank—once repaired, the loader regained full boom function. He noted that the wiring harness had been exposed to salt and gravel spray, causing premature corrosion.
Preventive Maintenance and Long-Term Reliability
To keep a Terex 70C in reliable service, regular inspection and fluid maintenance are essential. While the machine lacks modern diagnostics, its mechanical systems are straightforward and responsive to basic care.
Maintenance recommendations:
  • Change hydraulic fluid every 1,000 hours
  • Inspect brake fluid and pressure converter seals quarterly
  • Clean electrical connectors and apply dielectric grease annually
  • Test solenoid function with a multimeter during seasonal service
Terminology:
  • Dielectric Grease: A non-conductive lubricant that protects electrical connections from moisture and corrosion.
  • Multimeter: A diagnostic tool used to measure voltage, resistance, and continuity in electrical circuits.
A fleet manager in Manitoba implemented a winterization protocol for his 70C units, including brake fluid flushes and connector sealing. As a result, downtime dropped by 40% over two seasons.
Conclusion
The Terex 70C wheel loader may be aging, but its mechanical simplicity and rugged design still make it a viable tool for small contractors and municipalities. Brake system failures and spool bank wiring confusion are common, but solvable with methodical diagnostics and creative parts sourcing. In a world of increasingly complex machines, the 70C reminds us that reliability often lives in the basics—and with the right care, even a decades-old loader can keep pushing forward.
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