Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
NOx Sensors in Heavy Equipment
#1
Function and Importance
NOx (Nitrogen Oxide) sensors are critical components in modern diesel engines, including those in heavy equipment like the Bobcat T870 skid steer. These sensors monitor the concentration of nitrogen oxides in the engine’s exhaust gases. NOx gases are harmful pollutants contributing to smog and respiratory issues, making it vital to accurately detect and reduce them in compliance with environmental regulations.
How NOx Sensors Work
  • Installed in the exhaust system, typically both before (upstream) and after (downstream) the Selective Catalytic Reduction (SCR) system.
  • The upstream sensor measures NOx emissions directly from the engine exhaust.
  • The downstream sensor monitors the efficiency of the SCR system in reducing NOx levels.
  • Sensors send real-time data to the Engine Control Module (ECM), which adjusts the injection of diesel exhaust fluid (DEF) accordingly to minimize emissions.
Common Issues and Sensor Replacement
  • NOx sensors are subject to contamination by soot and moisture, which can cause sensor failure.
  • Faulty NOx sensors may lead to increased DEF consumption, poor fuel economy, failed emissions tests, or engine derate.
  • For equipment like the Bobcat T870, NOx sensors are available from various sources, reportedly for less than $2,000 each.
  • Replacement involves sourcing the correct sensor matching engine and exhaust system configurations to ensure compatibility.
Industry Considerations
  • NOx sensors have become increasingly stringent with evolving emissions standards, requiring high precision and durability.
  • Advances in sensor technology aim to improve accuracy, reduce warm-up time, and resist cross-sensitivity to other gases like ammonia.
  • Manufacturers develop sensors specific to engine horsepower and exhaust layout, meaning the same model equipment can require different sensors based on configuration.
Glossary
  • NOx: Nitrogen Oxides, pollutants formed during combustion.
  • Selective Catalytic Reduction (SCR): An emissions control system that reduces NOx by injecting DEF into exhaust.
  • Diesel Exhaust Fluid (DEF): A liquid used in SCR systems to break down NOx emissions.
  • Engine Control Module (ECM): The computer managing engine and emissions control functions.
  • Upstream Sensor: Positioned before the SCR system to measure raw engine emissions.
  • Downstream Sensor: Positioned after the SCR to monitor emissions reduction efficiency.
Conclusion
NOx sensors are vital for regulatory compliance and optimal performance in modern heavy equipment engines. Operators of machinery like the Bobcat T870 should source appropriate sensors that match their engine configurations and maintain them to avoid common failures. Rapid access to quality NOx sensors supports machine uptime and environmental responsibility by ensuring emissions are accurately measured and controlled.
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Choosing the Best Material for Pins and Bushings in Heavy Equipment MikePhua 0 1 Less than 1 minute ago
Last Post: MikePhua
  Understanding Bobcat Parts and Their Importance in Equipment Maintenance MikePhua 0 1 4 minutes ago
Last Post: MikePhua
  Choosing the Right Hydraulic Oil for Your Equipment MikePhua 0 1 1 hour ago
Last Post: MikePhua
  The Advantages of Synthetic Grease in Heavy Equipment MikePhua 0 1 2 hours ago
Last Post: MikePhua
  Chinese Diagnostic Tools Are Tempting but Risky for Heavy Truck Service MikePhua 0 1 2 hours ago
Last Post: MikePhua
  Custom Universal Valve Guides for Heavy Equipment Engines MikePhua 0 1 4 hours ago
Last Post: MikePhua
  Lubrication Practices in Heavy Equipment: Quality Focus Areas MikePhua 0 1 4 hours ago
Last Post: MikePhua
  Hydraulic Hose Systems in Heavy Equipment: A Case Study on the John Deere 310B MikePhua 0 1 6 hours ago
Last Post: MikePhua
  Track Spacers for Heavy Equipment: Importance, Benefits, and Considerations MikePhua 0 1 6 hours ago
Last Post: MikePhua
  Heavy Equipment Dashboard Lights and Indicators MikePhua 0 1 6 hours ago
Last Post: MikePhua
  Finding Reliable Used John Deere Parts for Heavy Equipment Repairs MikePhua 0 2 6 hours ago
Last Post: MikePhua
  Final Drive Systems in Heavy Equipment: Understanding and Maintenance MikePhua 0 1 6 hours ago
Last Post: MikePhua
  Lubrication and Grease Diagrams for Heavy Construction Equipment MikePhua 0 1 6 hours ago
Last Post: MikePhua
  TO-4 Oil: Essential Lubrication for Heavy Equipment MikePhua 0 2 Yesterday, 01:01 AM
Last Post: MikePhua
  The Evolution and Importance of Heavy Equipment Driveshafts MikePhua 0 2 Yesterday, 12:43 AM
Last Post: MikePhua

Forum Jump:


Users browsing this thread: