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Reviving the Wabco 555 Motor Grader
#1
The Wabco 555 and Its Industrial Legacy
The Wabco 555 motor grader was part of a lineage of rugged, mechanically driven graders produced by Westinghouse Air Brake Company (Wabco) during the mid-20th century. Wabco, originally known for its railway braking systems, entered the construction equipment market in the 1950s and quickly gained a reputation for building durable graders with straightforward mechanical systems. The 555 model, introduced in the 1960s, was designed for municipal road maintenance, rural grading, and light construction work.
At its peak, Wabco sold thousands of graders annually, with the 555 being a staple in county fleets across North America. Its mechanical simplicity and robust frame made it a favorite among operators who valued reliability over electronic sophistication. Though Wabco’s construction division was eventually absorbed into Dresser Industries and later Komatsu, the 555 remains a symbol of mid-century engineering.
Core Specifications and Mechanical Features
The Wabco 555 was powered by a naturally aspirated diesel engine, typically a Cummins or Detroit Diesel, producing around 120–140 horsepower. It featured a direct mechanical transmission with multiple forward and reverse gears, manual blade controls, and a rigid frame design.
Key components included:
  • Tandem drive rear axles with planetary reduction
  • Manual steering gear, often a Sheppard VP5927 unit
  • Circle drive powered by a worm gear and clutch system
  • Hydraulic blade lift and side-shift cylinders
Terminology:
  • Circle Drive: The mechanism that rotates the grader blade horizontally, allowing for angled cuts.
  • Tandem Axles: Dual rear axles that distribute weight and improve traction.
  • Sheppard Steering Gear: A mechanical steering box known for durability in off-road applications.
The 555’s blade width was typically 12 feet, with optional scarifiers and ripper attachments available for more aggressive grading tasks.
Common Issues and Restoration Challenges
As with many vintage machines, the Wabco 555 faces parts scarcity and age-related wear. One of the most frequent issues is failure of the steering gear, particularly the Sheppard VP5927 unit. When this gear wears out, steering becomes erratic or unresponsive, making the grader unsafe to operate.
Other common problems include:
  • Hydraulic leaks from aged seals and hoses
  • Worn circle drive clutches causing blade drift
  • Brake system degradation due to obsolete air components
  • Electrical system corrosion in older wiring harnesses
In one case, a grader parked for over a decade in Tennessee was brought back to life by a local road crew. After replacing the steering gear, rebuilding the hydraulic cylinders, and fabricating new brake lines, the machine was used to grade gravel roads during a flood recovery effort. The crew noted that despite its age, the 555 performed admirably once key systems were restored.
Sourcing Parts and Fabrication Strategies
Finding original parts for the Wabco 555 can be difficult, but not impossible. Specialty suppliers and salvage yards occasionally stock components from decommissioned units. For the Sheppard VP5927 steering gear, rebuild kits may be available through niche hydraulic and steering specialists.
Recommended sourcing strategies:
  • Contact vintage equipment suppliers with Wabco or Dresser inventory
  • Use part numbers to cross-reference with modern equivalents
  • Fabricate bushings, seals, and brackets locally when OEM parts are unavailable
  • Retrofit newer hydraulic cylinders with custom mounts
Some operators have successfully adapted steering gears from agricultural tractors, modifying the input shaft and mounting flange to fit the grader’s frame. While not original, these solutions restore functionality and extend the machine’s working life.
Operational Tips and Preventive Maintenance
To keep a Wabco 555 running smoothly, regular maintenance is essential. Unlike modern graders with electronic diagnostics, the 555 relies entirely on mechanical feedback and operator awareness.
Maintenance checklist:
  • Grease all pivot points and blade linkages weekly
  • Check hydraulic fluid levels and inspect for leaks
  • Adjust circle drive clutch tension periodically
  • Inspect tandem axle bearings and planetary gears annually
  • Clean and test air brake components before each season
Operators should also be trained in manual blade control techniques, as the 555 lacks the joystick precision of newer models. Understanding blade pitch, angle, and side-shift mechanics is crucial for effective grading.
Historical Anecdotes and Industry Impact
During the 1970s, the Wabco 555 was a common sight on rural road projects across the Midwest. In Iowa, a county engineer recalled using a 555 to cut drainage ditches along gravel roads. Despite lacking cab insulation and modern comforts, the machine was praised for its torque and blade control.
In Alberta, a retired operator shared that his crew used a 555 to grade oilfield access roads in winter. The machine’s weight and traction allowed it to push through snow and ice where lighter graders failed. He noted that the steering gear was the only component that consistently needed attention.
These stories highlight the 555’s role in shaping infrastructure during a pivotal era of North American development.
Conclusion
The Wabco 555 motor grader is a testament to mechanical simplicity and industrial durability. While parts may be scarce and repairs labor-intensive, the machine remains viable for restoration and light-duty grading. With proper care, fabrication ingenuity, and a respect for its design heritage, the 555 can continue to serve as a functional piece of construction history. Whether grading rural roads or clearing snow in remote regions, its legacy endures in the hands of those who value craftsmanship over convenience.
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