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Komatsu PC200-3 Excavator Parts Availability and Equipment Overview
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Machine Background and Development
The Komatsu PC200-3 is a mid-sized hydraulic excavator initially introduced in the late 1980s and produced through the 1990s. Known for its robust engineering, efficient hydraulics, and versatility on a wide range of job sites, the PC200-3 weighed approximately 18,000 to 19,000 kg (40,000+ lbs) depending on configuration and came equipped with an engine displacement near 6.4 liters paired to advanced hydraulic systems for that era. It featured a bucket capacity commonly around 0.7 to 0.9 cubic meters (0.9 to 1.2 cubic yards) suitable for typical excavation, trenching, and utility work.
Komatsu's design philosophy for the PC200-3 emphasized durability and serviceability which contributed to its long life in many markets and strong resale value across secondary machinery markets.
Parts Availability Concerns
Owners of the PC200-3 often inquire about the availability of parts for this legacy model given its age. Due to Komatsu’s extensive dealer network and parts distribution channels, many core components remain available either as new, OEM replacement parts or quality aftermarket alternatives. Frequently sought parts include:
  • Hydraulic cylinders and seals, often prone to wear due to high-pressure operations
  • Engine components such as injectors, filters, and gaskets
  • Undercarriage parts including track shoes, rollers, and idlers
  • Electrical parts like sensors, relays, and wiring harnesses
  • Wear items including bucket teeth, pins, and bushings
Warehouses both regionally and globally maintain a sizable stock of these items, while some specialized components with lower demand may require longer lead times or remanufacturing.
Case Stories
Several owners shared positive experiences about sourcing parts within days or weeks from dedicated Komatsu dealers or third-party suppliers with global delivery options. Some repair shops have reported success in refurbishing or fabricating hard-to-find parts to extend machine longevity, providing cost-effective solutions especially in regions with fewer authorized dealers.
Technical Specifications and Maintenance Tips
  • Engine Model: Komatsu SAA6D102E-2, six-cylinder, turbocharged diesel providing approximately 123 hp at 2,100 rpm
  • Operating Weight: Approximately 18,000 kg (39,700 lbs)
  • Fuel Tank Capacity: Roughly 230 liters (60.75 gallons)
  • Hydraulic System: Closed-center, load-sensing type with variable displacement pumps
  • Recommended Hydraulic Oil: ISO VG 46 or equivalent, with routine filter changes every 500 hours
  • Regular maintenance can extend life: includes timely oil and hydraulic fluid changes, track tension adjustments, and cooling system flushes.
Glossary
  • Load-Sensing Hydraulic System: Advanced hydraulic setup that adjusts pump flow and pressure based on operational demand, improving efficiency.
  • Undercarriage: The lower part of the excavator that includes tracks, rollers, and related wear components.
  • OEM (Original Equipment Manufacturer): Genuine parts produced by the original builder of the machine.
  • Pin and Bushing: Wearable joints connecting moving parts of the bucket arm and boom.
Recommendations
  • Maintain communication with trusted Komatsu dealers for parts support to ensure authenticity and compatibility.
  • Explore aftermarket suppliers for common wear parts to reduce costs without sacrificing reliability.
  • Keep a strategic inventory of high-wear consumables (filters, seals, pins) for quick repairs.
  • Engage experienced mechanics familiar with PC200 series to optimize rebuild and maintenance workflows.
Summary
Parts availability for the Komatsu PC200-3 remains manageable thanks to Komatsu’s expansive global supply chain and supportive dealer infrastructure. Combined with the excavator’s proven design, the PC200-3 continues to serve as a dependable machine across various projects decades after its initial release. Consistent preventive maintenance and proactive parts sourcing enable operators to maximize machine uptime and preserve investment value.
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