Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Caterpillar 312 Excavator No Throttle Problem and Machine Overview
#1
Machine Overview
The Caterpillar 312 is a medium-duty hydraulic excavator widely used in construction, landscaping, and utility projects. Produced mainly between the early 1990s and late 1990s, the 312 series features the reliable Caterpillar 3064 turbocharged diesel engine delivering approximately 84 horsepower.
Key specifications include:
  • Operating weight: Approx. 27,700 lbs (12,570 kg)
  • Engine: Cat 3064, 4-cylinder, turbocharged, diesel
  • Horsepower: 84-90 hp
  • Fuel tank capacity: Around 250-260 liters (66-68 gallons)
  • Hydraulic system: Variable displacement pumps supplying efficient boom, stick, bucket, and travel hydraulics
  • Maximum digging depth: Around 5.5 meters (18 ft)
  • Maximum reach: Approximately 8 meters (26 ft)
No Throttle Issue
The Caterpillar 312’s "no throttle" problem typically refers to the engine failing to increase rpm when the throttle control is engaged, causing a lack of power output or system responsiveness. Operators report sudden loss of throttle control, often with the engine stuck at idle speed, severely limiting machine performance.
Common Causes and Diagnostics
  • Throttle linkage misalignment or disconnection restricting mechanical movement to the engine governor or electronic control module.
  • Faulty electronic throttle control sensors or wiring issues preventing throttle signal transmission.
  • Mechanical governor fault or binding in the fuel injection pump limiting fuel delivery.
  • Engine control unit (ECU) malfunction or needing reboot/reset.
  • Fuel system clogging or injector malfunctions impacting engine responsiveness.
  • Hydrostatic drive system interaction causing control confusion; checking the ECM for error codes is advised.
Solutions and Recommendations
  • Inspect and adjust throttle linkage for smooth operation and proper engagement.
  • Perform electrical continuity tests on throttle position sensors and related wiring harnesses.
  • Diagnose and resolve fuel system issues including cleaning or replacing fuel filters and injectors.
  • Use Caterpillar diagnostic tools to interrogate ECM codes and reset systems as needed.
  • Consult service manual motors or distributor experienced with Cat 3064 engines for mechanical governor issues.
  • Ensure proper maintenance with timely oil and filter changes to avoid engine sluggishness.
Terminology
  • Throttle Control: Mechanism adjusting engine speed by regulating fuel intake.
  • Governor: Device regulating engine speed automatically to maintain set rpm.
  • ECU (Engine Control Unit): Onboard computer managing engine performance parameters.
  • Hydrostatic Drive: Transmission system using hydraulic fluid to transfer power, allowing variable speed control.
  • Fuel Injector: Component injecting precise fuel amounts into the combustion chamber.
Summary
The Caterpillar 312 excavator remains a reliable and efficient machine but can encounter "no throttle" issues due to linkage, sensor, fuel system, or ECU faults. Addressing these problems requires a methodical inspection of mechanical controls, electrical wiring, fuel delivery components, and electronic management systems. Proper diagnostics and adherence to regular maintenance routines ensure sustained throttle response and machine productivity, essential for operators relying on consistent power for excavation tasks.
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Resolving Hydraulic Fluid Leaks in the Final Drive of a John Deere 70D Excavator MikePhua 0 3 2 hours ago
Last Post: MikePhua
  Diagnosing Park Brake Release Issues on the Caterpillar D6H Dozer MikePhua 0 8 3 hours ago
Last Post: MikePhua
  Troubleshooting Fault Code 115 on the Case CX210 Excavator MikePhua 0 8 3 hours ago
Last Post: MikePhua
  Troubleshooting Komatsu Excavator with No Hydraulics MikePhua 0 7 3 hours ago
Last Post: MikePhua
  Resolving ECU Communication Errors on the Volvo ECR145C Excavator MikePhua 0 3 3 hours ago
Last Post: MikePhua
  Diagnosing Overheating in the Komatsu PC60-7 Excavator MikePhua 0 7 3 hours ago
Last Post: MikePhua
  Rewiring and Restoring the Kubota KH-191 Excavator’s Electrical System MikePhua 0 6 3 hours ago
Last Post: MikePhua
  Replacing Track Idler Bearings on a CAT 304.5 Mini Excavator MikePhua 0 4 3 hours ago
Last Post: MikePhua
  Restoring Throttle Motor Wiring on a Komatsu PC120-5 Excavator MikePhua 0 3 3 hours ago
Last Post: MikePhua
  Hitachi EX60 Excavator Laboring During Travel: Troubleshooting and Solutions MikePhua 0 5 3 hours ago
Last Post: MikePhua
  Why Does a Case 460 Excavator Idle Down When Moving MikePhua 0 2 4 hours ago
Last Post: MikePhua
  Locating the Load Check Valve on the CAT 302.5 Mini Excavator MikePhua 0 2 4 hours ago
Last Post: MikePhua
  Removing the Final Drive Pinion on a Caterpillar D3B MikePhua 0 8 4 hours ago
Last Post: MikePhua
  Caterpillar IT28F Loses Reverse Drive MikePhua 0 6 4 hours ago
Last Post: MikePhua
  Vibration While Pushing with a Caterpillar 955L MikePhua 0 7 4 hours ago
Last Post: MikePhua

Forum Jump:


Users browsing this thread: 1 Guest(s)