10 hours ago
Company Background
Perkins Engines Company Limited is a prominent manufacturer of diesel and gas engines, catering primarily to construction, agricultural, materials handling, power generation, and industrial markets. With over 75 years of experience, Perkins has established a reputation for producing reliable, high-performance engines with extensive global reach and aftermarket support.
Manufacturing Excellence
Perkins maintains world-class manufacturing standards through advanced technology, skilled labor, and rigorous quality control across its global facilities including Seguin (USA), Peterborough (UK), Wuxi (China), and India.
Manufacturing Process
Perkins’ commitment to quality, technological innovation, and global manufacturing excellence has made it a trusted engine supplier worldwide. Many machines in heavy construction, agriculture, and power generation owe their reliability and efficiency to Perkins engines.
Summary
Perkins diesel engines represent a blend of tradition and cutting-edge manufacturing, underscored by rigorous quality standards, precision engineering, and skilled workforce. From meticulous machining to comprehensive assembly and testing protocols, Perkins ensures engines meet or exceed customer demands globally, sustaining its leadership in diesel power solutions across industries.
Perkins Engines Company Limited is a prominent manufacturer of diesel and gas engines, catering primarily to construction, agricultural, materials handling, power generation, and industrial markets. With over 75 years of experience, Perkins has established a reputation for producing reliable, high-performance engines with extensive global reach and aftermarket support.
Manufacturing Excellence
Perkins maintains world-class manufacturing standards through advanced technology, skilled labor, and rigorous quality control across its global facilities including Seguin (USA), Peterborough (UK), Wuxi (China), and India.
Manufacturing Process
- Cleaning and Inspection: The process begins with thorough cleaning of engine parts such as the engine block, piston assemblies, and valve components to ensure contamination-free assembly. Industrial spray cabinets and blasting are used for effective cleaning.
- Precision Machining: Critical components such as cylinder liners are machined to tight tolerances using specialized boring machines with centering indicators. This ensures exact alignment and cylinder straightness, critical for performance and longevity.
- Assembly with Controlled Torque: Components like main bearings, pistons, rods, and valve parts are assembled with precise torque using smart tools that record and verify each torque value. This guarantees consistent tightness and prevent defects.
- Valve and Head Assembly: Valves are meticulously seated and surfaced with advanced machines, maintaining precise recess depths and angles, ensuring proper engine breathing and combustion efficiency.
- Sealing and Testing: Each engine undergoes multiple leak tests (oil, fuel, coolant) and is subjected to hot testing simulating operating conditions to confirm performance and absence of defects.
- Training and Workforce: Perkins invests heavily in employee training, requiring operators to understand complete engine assembly and disassembly. This skill development ensures workforce competence and product quality.
- The production system incorporates lean manufacturing principles eliminating waste, promoting continuous improvement, and embedding quality at every step.
- Virtual simulation and process planning tools enable the design and testing of new engine configurations, avoiding costly production line issues.
- Each engine assembly is traced and documented through advanced electronic systems, ensuring component traceability and identifying defects early.
- Perkins engines range from compact 4-cylinder diesels to large 2000+ horsepower industrial solutions.
- Known for durability, fuel efficiency, and adaptability across diverse equipment such as tractors, excavators, generators, and more.
- Technology integration facilitates compliance with evolving emission standards while maintaining reliable performance.
- Cylinder Liner: Replaceable sleeve in which the piston moves, critical for sealing and heat dissipation.
- Torque Control: Precise application of force to fasteners ensuring correct clamping without damage.
- Lean Manufacturing: Production methodology focused on waste reduction and efficiency.
- Virtual Simulation: Computer-aided design and testing to predict manufacturing outcomes.
- Hot Testing: Operating engines under controlled conditions to verify performance before delivery.
Perkins’ commitment to quality, technological innovation, and global manufacturing excellence has made it a trusted engine supplier worldwide. Many machines in heavy construction, agriculture, and power generation owe their reliability and efficiency to Perkins engines.
Summary
Perkins diesel engines represent a blend of tradition and cutting-edge manufacturing, underscored by rigorous quality standards, precision engineering, and skilled workforce. From meticulous machining to comprehensive assembly and testing protocols, Perkins ensures engines meet or exceed customer demands globally, sustaining its leadership in diesel power solutions across industries.
