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Takeuchi TB135 Auxiliary Hydraulics System Overview
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The Takeuchi TB135 is a compact mini-excavator that has gained popularity due to its versatility, compact design, and efficient performance in a variety of construction and landscaping applications. One of its key features is the auxiliary hydraulic system, which enables the use of various attachments such as breakers, augers, and grapple buckets. Understanding the functionality, troubleshooting, and maintenance of the auxiliary hydraulics on the TB135 is crucial for optimizing performance and extending the lifespan of the equipment.
What is Auxiliary Hydraulics on the Takeuchi TB135?
Auxiliary hydraulics are systems that allow a machine to power additional attachments or accessories. On the Takeuchi TB135, the auxiliary hydraulic system allows the mini-excavator to operate hydraulic-powered tools and implements. This system draws power from the main hydraulic circuit of the excavator and delivers it to the attachment through hydraulic lines, providing the required force and pressure to operate various tools.
The hydraulic system on the TB135 is designed to handle a wide range of attachments, making the machine highly adaptable to different job requirements. The auxiliary hydraulics typically include features such as flow control, pressure relief, and return lines to ensure that the attachments operate smoothly and safely.
Key Components of the Auxiliary Hydraulic System
The auxiliary hydraulic system on the TB135 consists of several important components:
  • Hydraulic Pump: The hydraulic pump is powered by the engine and serves as the main source of hydraulic fluid flow. It drives the auxiliary circuit, providing the necessary pressure to operate attachments.
  • Control Valve: The control valve regulates the flow of hydraulic fluid to the attachments. It allows the operator to adjust the flow rate to match the attachment's requirements.
  • Quick Connect Couplers: These fittings are used to quickly and securely connect the hydraulic lines from the excavator to the attachment. Quick connects ensure that the connection is both secure and leak-free during operation.
  • Return Line: The return line directs hydraulic fluid back to the main reservoir after it has passed through the attachment, ensuring the fluid is recirculated and the system remains pressurized.
  • Flow and Pressure Relief Valves: These safety features prevent excessive pressure in the hydraulic system, protecting both the machine and the attachment from damage.
Types of Attachments Powered by Auxiliary Hydraulics
The auxiliary hydraulic system expands the capabilities of the Takeuchi TB135 by allowing it to operate a wide range of attachments. Some of the most common attachments used with the TB135 include:
  • Hydraulic Breakers: Ideal for breaking through concrete, rock, or asphalt, hydraulic breakers are one of the most popular attachments for excavators. The auxiliary hydraulics provide the necessary power for the breaker to deliver high-impact force.
  • Augers: Hydraulic augers are used for drilling holes in soil or rock, and they are especially useful for tasks such as fence post installation or utility line placement.
  • Grapple Buckets: Used for handling materials such as debris, wood, or scrap metal, grapple buckets allow the operator to grab and move heavy objects efficiently.
  • Tilt Buckets: A tilt bucket is an attachment that provides the operator with the ability to tilt the bucket for better precision during grading or trenching tasks.
  • Hydraulic Thumb: A hydraulic thumb attachment adds versatility to the TB135 by allowing the machine to grasp and manipulate objects, especially when lifting or moving irregularly shaped items.
Benefits of Auxiliary Hydraulics on the TB135
The auxiliary hydraulic system on the Takeuchi TB135 offers several key benefits that enhance the machine's functionality and make it more versatile in various applications:
1. Increased Versatility
By enabling the use of a wide variety of attachments, the auxiliary hydraulics significantly increase the versatility of the TB135. This makes the machine suitable for tasks beyond traditional excavation, such as demolition, material handling, and even landscaping.
2. Improved Efficiency
Hydraulic attachments operate more efficiently than manual tools, allowing the operator to complete tasks faster and with greater precision. The auxiliary hydraulics system ensures that each attachment receives the proper amount of hydraulic power, optimizing performance and reducing the need for frequent maintenance.
3. Enhanced Productivity
The ability to quickly switch between different hydraulic attachments allows the operator to adapt to changing worksite conditions. Whether it’s breaking concrete, drilling holes, or moving materials, the TB135 with auxiliary hydraulics boosts overall productivity on the job site.
4. Compact Size with Powerful Performance
The TB135 is designed to provide the performance of larger machines in a compact size. The auxiliary hydraulic system allows it to operate heavy-duty attachments without sacrificing maneuverability, making it a great option for tight spaces and projects with limited access.
Troubleshooting Common Issues with Auxiliary Hydraulics
While the auxiliary hydraulic system is designed for durability, like any mechanical system, it can experience issues that affect performance. Here are some common problems and troubleshooting tips:
1. Low or No Hydraulic Flow
If the auxiliary hydraulics are not providing the expected power to an attachment, the first step is to check the hydraulic fluid levels. Low fluid can reduce flow and pressure, leading to poor attachment performance. Additionally, inspect the control valve and quick connect couplers for any blockages or leaks.
2. Leaking Hydraulic Fluid
Hydraulic leaks can occur due to damaged hoses, fittings, or seals. Inspect the hoses and connections for signs of wear or damage, and replace any components that are leaking fluid. Also, check for any loose fittings on the quick connect couplers.
3. Attachment Not Responding Properly
If an attachment is not functioning as expected, it may not be receiving the proper flow or pressure. This could be due to a malfunctioning control valve or an issue with the attachment itself. Verify that the attachment is compatible with the TB135’s hydraulic system and ensure that the control valve is set to the correct flow rate for the attachment.
4. Overheating
The hydraulic system can overheat if it is overworked or if the hydraulic fluid is contaminated. Ensure that the fluid is clean and at the correct temperature, and avoid overloading the system by using attachments within their recommended specifications.
Maintenance Tips for Auxiliary Hydraulics
To keep the auxiliary hydraulic system on the Takeuchi TB135 running smoothly, regular maintenance is essential. Here are some maintenance tips:
  • Check Hydraulic Fluid Levels: Regularly check the hydraulic fluid levels and top them up as needed. Ensure that the fluid is clean and free from contaminants.
  • Inspect Hydraulic Hoses: Periodically check the hydraulic hoses for signs of wear, cracking, or leaks. Replace any damaged hoses promptly.
  • Clean Quick Connect Fittings: Keep the quick connect fittings clean and free from dirt and debris to ensure a secure and leak-free connection.
  • Check Pressure Settings: Ensure that the auxiliary hydraulic system is operating within the correct pressure range for the attached tool. Adjust the pressure relief valve if necessary.
  • Regularly Inspect Attachments: Check hydraulic attachments for wear and tear, especially the seals, cylinders, and pins. Proper maintenance of the attachments ensures their longevity and efficiency.
Conclusion
The Takeuchi TB135’s auxiliary hydraulic system is a powerful feature that greatly enhances the machine’s versatility and efficiency. By providing the ability to operate a wide variety of hydraulic attachments, the system enables the TB135 to tackle diverse tasks with ease, from breaking and digging to handling materials and more.
With proper maintenance and troubleshooting, the auxiliary hydraulics can help keep the TB135 running at peak performance for years, improving productivity and extending the lifespan of the machine. Whether used on construction sites, landscaping projects, or demolition jobs, the TB135 with auxiliary hydraulics is a reliable and efficient choice for any operator.
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