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John Deere 310J Backhoe: Troubleshooting 2nd and 4th Gear Issues
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Overview
The John Deere 310J backhoe loader, introduced in the mid-2000s, is renowned for its versatility and reliability in construction and agricultural applications. However, some operators have reported issues with the 2nd and 4th gears failing to engage properly. Understanding the underlying causes and potential solutions is crucial for maintaining optimal machine performance.
Transmission System in the 310J
The 310J is equipped with a PowerShift™ transmission, allowing for no-clutch, on-the-go shifting. This system is designed to provide smooth transitions between gears, enhancing productivity and reducing operator fatigue. The transmission's electronic control module (ECM) manages gear selection, utilizing solenoids and hydraulic pressure to engage the appropriate clutch packs.
Common Symptoms and Diagnoses
Operators experiencing issues with 2nd and 4th gears often report that these gears fail to engage or result in minimal movement. This can manifest as the machine moving sluggishly or not at all in these gears, while other gears function normally. Diagnostic trouble codes (DTCs) such as 737.12 may be present, indicating potential solenoid or valve body malfunctions.
Potential Causes
Several factors can contribute to the loss of 2nd and 4th gears:
  1. Faulty Transmission Solenoids: These electronic components control the engagement of clutch packs. A malfunction can prevent proper gear engagement.
  2. Hydraulic Pressure Issues: Low or inconsistent hydraulic pressure can affect the operation of the transmission, leading to gear engagement problems.
  3. Clutch Pack Wear: Over time, clutch plates can wear out, leading to insufficient engagement in specific gears.
  4. Electrical Wiring Problems: Corroded or damaged wiring can disrupt signals between the ECM and transmission components.
Diagnostic and Repair Steps
To address these issues, operators should consider the following steps:
  1. Inspect Transmission Fluid: Ensure the fluid is at the correct level and in good condition. Contaminated or low fluid can lead to shifting problems.
  2. Check Hydraulic Pressure: Use diagnostic tools to measure pressure in the affected gear circuits. Low pressure readings can indicate pump issues or internal leaks.
  3. Test Solenoids: Verify the operation of the solenoids responsible for 2nd and 4th gear engagement. Replacing faulty solenoids can restore proper function.
  4. Examine Electrical Connections: Inspect wiring and connectors for signs of corrosion or damage that could affect signal transmission.
  5. Consult Technical Manuals: Refer to the John Deere technical manuals for detailed diagnostic procedures and specifications.
Real-World Experiences
Operators have shared various experiences regarding these issues. For instance, one user reported that their 2010 310SJ backhoe lost 2nd and 4th gears unexpectedly. Upon consultation with a dealer, it was suggested that the transmission clutch might be the culprit, necessitating removal for inspection and repair.
Another operator encountered minimal movement in 2nd and 4th gears while other gears operated normally. After thorough inspection, it was determined that the solenoid controlling the affected gears was faulty. Replacing the solenoid resolved the issue.
Preventative Measures
To minimize the risk of transmission problems:
  • Regularly maintain and replace transmission filters.
  • Monitor hydraulic fluid levels and quality.
  • Conduct routine inspections of solenoids and electrical connections.
  • Follow recommended service intervals as outlined in the operator's manual.
Conclusion
While issues with 2nd and 4th gears in the John Deere 310J backhoe loader can be concerning, they are often manageable with proper diagnosis and timely repairs. By understanding the transmission system and adhering to maintenance best practices, operators can ensure the longevity and reliability of their equipment.
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