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Bobcat 873 G Fuel Solenoid: Function, Issues, and Troubleshooting
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The Bobcat 873 G is a well-known skid steer loader commonly used in various industries, including construction, landscaping, and agriculture. This machine is renowned for its versatility, power, and compact design, making it suitable for a wide range of tasks. However, like all machinery, the Bobcat 873 G is prone to certain issues, with fuel system problems being among the most common. One of the critical components of its fuel system is the fuel solenoid. In this article, we will explore the role of the fuel solenoid in the Bobcat 873 G, the potential problems associated with it, and how to troubleshoot these issues to keep your machine running smoothly.
What is the Fuel Solenoid?
The fuel solenoid is a vital component in the fuel system of many modern diesel engines, including the one in the Bobcat 873 G. Its primary function is to control the flow of fuel to the engine by regulating the fuel shutoff valve. When the solenoid is activated, it opens the fuel valve, allowing fuel to flow into the engine. When the solenoid is deactivated, the valve closes, cutting off the fuel supply and shutting the engine down.
The fuel solenoid is typically an electrically controlled valve, and its operation is essential for the proper functioning of the engine. Without it, the engine would be unable to start or stop as required, leading to potential operational failures.
How the Fuel Solenoid Works
The fuel solenoid in the Bobcat 873 G is controlled by the engine's electrical system. When the ignition key is turned to the "start" position, electrical current flows to the solenoid, causing it to open the fuel shutoff valve. Once the engine has started and is running, the solenoid remains open, allowing continuous fuel flow. When the operator turns off the ignition or the engine is shut down for any reason, the solenoid is deactivated, causing the valve to close and stop the fuel supply.
This process is crucial for ensuring that the engine starts and stops properly. If the solenoid malfunctions, it can lead to starting issues, fuel flow problems, or even engine shutdowns.
Common Issues with the Bobcat 873 G Fuel Solenoid
While the fuel solenoid is generally a reliable component, it is not immune to issues. Some of the most common problems related to the fuel solenoid in the Bobcat 873 G include:
  1. Solenoid Failure
    One of the most common issues with the fuel solenoid is complete failure. This can occur due to wear and tear over time, electrical problems, or corrosion. A faulty solenoid may prevent the fuel valve from opening, preventing the engine from starting.
  2. Electrical Connections
    Since the fuel solenoid is electrically operated, poor electrical connections can lead to malfunctions. Loose or corroded connections may cause intermittent solenoid activation or prevent it from activating altogether.
  3. Clogged or Dirty Solenoid
    Over time, dirt, dust, or debris can accumulate inside the fuel solenoid, affecting its operation. This can lead to the solenoid not functioning properly or even becoming stuck in the open or closed position.
  4. Incorrect Fuel Pressure
    The fuel solenoid relies on proper fuel pressure to operate effectively. If the fuel system is experiencing issues such as low pressure or an airlock, the solenoid may fail to open or close properly.
  5. Fuel Contamination
    Contaminants in the fuel, such as water or dirt, can clog the solenoid or affect its ability to function. This is why it's important to use clean fuel and regularly maintain the fuel system to prevent contamination.
Symptoms of a Faulty Fuel Solenoid in the Bobcat 873 G
If the fuel solenoid in your Bobcat 873 G is malfunctioning, you may notice several symptoms:
  1. Engine Not Starting
    A common symptom of a bad fuel solenoid is the engine failing to start. If the solenoid is stuck in the closed position, fuel will not be able to reach the engine, preventing it from turning over.
  2. Engine Stalling or Shutting Off
    If the solenoid is malfunctioning intermittently, the engine may start but shut off unexpectedly. This could be caused by the solenoid not properly regulating the fuel supply.
  3. Fuel Leaks
    If the solenoid is damaged or stuck in the open position, fuel may leak from the shutoff valve, potentially leading to fuel pooling around the engine or undercarriage.
  4. Erratic Idling or Rough Running
    If the fuel solenoid is not regulating the fuel flow properly, it can cause the engine to idle roughly or run erratically, as the engine may not be getting a steady, consistent fuel supply.
How to Troubleshoot and Fix Fuel Solenoid Issues
If you're experiencing issues with the fuel solenoid in your Bobcat 873 G, here are some steps you can take to troubleshoot and fix the problem:
  1. Check Electrical Connections
    Inspect the electrical connections to the fuel solenoid. Look for any loose or corroded connections, and clean or replace them as necessary. A poor electrical connection is one of the most common causes of solenoid failure.
  2. Test the Solenoid
    Using a multimeter, you can test the electrical operation of the solenoid. Check for voltage at the solenoid when the ignition is turned to the "start" position. If no voltage is present, you may have an issue with the ignition switch, relay, or fuse.
  3. Inspect the Solenoid for Dirt or Debris
    Remove the solenoid and inspect it for any dirt or debris that may be obstructing its function. Clean the solenoid thoroughly, and reassemble it. If cleaning doesn’t solve the problem, the solenoid may need to be replaced.
  4. Check Fuel Pressure
    Low fuel pressure can affect the operation of the solenoid. Use a fuel pressure gauge to check the fuel pressure in the system. If the pressure is low, there may be a blockage or a failing fuel pump that is preventing proper operation of the solenoid.
  5. Replace the Fuel Solenoid
    If the solenoid is damaged or cannot be repaired, it will need to be replaced. Be sure to use a high-quality replacement part that is compatible with your Bobcat 873 G to ensure proper operation.
Preventive Maintenance for the Fuel Solenoid
Regular maintenance of the fuel system can help prevent issues with the fuel solenoid. Some preventive steps include:
  1. Regularly Inspecting Electrical Connections
    Check the wiring and connectors regularly for signs of wear, corrosion, or damage. Ensure that all connections are secure and free from contaminants.
  2. Changing the Fuel Filter
    A clogged fuel filter can lead to fuel contamination, which may affect the solenoid and other components of the fuel system. Regularly replace the fuel filter as part of your maintenance routine.
  3. Use Clean Fuel
    Always use clean, high-quality fuel in your Bobcat 873 G. Contaminated fuel can clog the solenoid and other parts of the fuel system, leading to premature wear and malfunctions.
  4. Scheduled Servicing
    Perform regular service checks on the entire fuel system, including the solenoid, fuel lines, and injectors, to ensure that all components are in good working order.
Conclusion
The fuel solenoid in the Bobcat 873 G is a crucial component of the machine's fuel system. Proper maintenance and troubleshooting are essential for ensuring that the solenoid operates effectively and prevents issues like engine failure, stalling, or erratic running. By understanding the function of the fuel solenoid, recognizing the common problems that can occur, and following the necessary steps for troubleshooting and repair, you can keep your Bobcat 873 G running smoothly and efficiently for years to come.
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