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Yale GLP080 Forklift Brake Issue and Equipment Overview
#1
Machine Introduction
The Yale GLP080 is an 8,000 lbs capacity pneumatic tire forklift powered by either a Kubota 3.8L LPG engine or the PSI 4.3L V6 LPG engine. Designed for medium-to-heavy-duty indoor and outdoor applications, the GLP080 blends power, control, and operator comfort for efficient material handling.
Key Specifications
  • Rated Capacity: 8,000 lbs at a 24-inch load center.
  • Engine Options: Kubota 3.8L LPG, PSI 4.3L V6 LPG.
  • Tire Type: Pneumatic, suitable for rough surfaces.
  • Overall Width: Approximately 55.2 inches (1402 mm).
  • Length to Fork Face: About 116 inches (2946 mm).
  • Mast Tilt Angles: 6° forward, 10° backward.
  • Travel Speed: Up to 20.6 km/h (12.8 mph) no load.
  • Lift Height: Up to 120 inches (3050 mm) standard.
Brake System Features
  • Utilizes advanced braking technology designed for smooth, reliable stopping.
  • Hydraulically actuated service brakes with dual braking system for safety redundancy.
  • Parking brake typically spring-applied and hydraulically released, ensuring secure holds on slopes.
  • Brake components constructed for long wear life with minimal maintenance.
Common Brake Issues
  • Reduced braking effectiveness due to worn brake pads or contamination.
  • Hydraulic leaks in brake lines or master cylinder causing loss of pressure.
  • Brake pedal feels spongy resulting from air in hydraulic circuits.
  • Parking brake insufficiently holding due to spring or linkage fatigue.
  • Occasional noises like squeals or grinding indicating component wear.
Troubleshooting and Maintenance
  • Regular inspection of brake pads and drums for wear or glazing.
  • Checking hydraulic fluid levels and bleeding brakes to remove air pockets.
  • Monitoring brake line and hose integrity, replacing damaged parts to prevent leaks.
  • Confirming proper adjustment of parking brake cables or linkages.
  • Consulting manufacturer’s service schedules for brake system overhaul.
Terminology
  • Pneumatic Tires: Air-filled tires offering cushioning on rough surfaces.
  • Hydraulic Brakes: Braking system using fluid pressure to actuate brake components.
  • Spring-Applied Parking Brake: Parking brake held engaged by springs, released hydraulically.
  • Brake Bleeding: Removing air from hydraulic brake lines to restore firm pedal feel.
  • Brake Glazing: Hard, smooth layer on brake pads reducing friction and effectiveness.
Real-World Example
An operator noticed reduced braking response nearing a loaded pallet drop-off area. Inspection revealed worn brake linings combined with minor hydraulic fluid leak. Replacement of pads and re-bleeding restored full braking power, enhancing site safety.
Conclusion
The brake system on the Yale GLP080 forklift is engineered for efficient and safe material handling but requires attention to wear and hydraulic maintenance. Early detection of braking issues and adherence to service schedules prevent disruptions and maintain operator confidence in machine control. Proper care extends brake component lifespan while ensuring compliance with operational safety standards.
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