3 hours ago
Uneven track speeds on excavators like the Case CX36B can cause operational difficulties, including veering to one side and reduced efficiency. Understanding the causes, diagnostics, and possible solutions is essential for owners and operators to maintain smooth machine operation and prevent costly repairs.
Common Causes of Uneven Track Speed
To accurately pinpoint the issue, systematic testing is important:
An operator of a 2007 CX36B faced a left track moving slower than the right, despite equal pressure readings at the travel motors. After confirming full pilot valve movement and similar pressure values, the next step was to pull the case drain line to analyze hydraulic flow volume. The operator planned to cross the hydraulic lines feeding the motors to verify whether the problem followed the hydraulic supply or remained on the same side, which would indicate a mechanical or motor-specific fault. This cautious and methodical approach prevented unnecessary expenses and helped target the real cause of the problem effectively.
Recommendations
Common Causes of Uneven Track Speed
- Hydraulic Flow Imbalance: The CX36B uses hydraulic travel motors to drive each track. If one hydraulic line or motor delivers less flow or pressure, that track will move slower. Issues in the hydraulic pump, control valves, or hoses can cause flow discrepancies.
- Travel Motor or Final Drive Problems: Wear or partial failure in one travel motor or the final drive gear can reduce track speed on that side.
- Swivel Joint Issues: The hydraulic swivel joint connects stationary and rotating parts; damage or wear here can restrict flow to one motor.
- Mechanical Resistance: A tight idler, damaged track components, or incorrect track tension on one side create extra drag, slowing the track.
- Track Length Difference: Unequal track lengths cause the machine to pull to the shorter side, creating the impression of one track moving slower.
- Control Valve or Pilot Valve Issues: Valves controlling hydraulic flow need to move freely; a stuck pilot or control valve can limit flow to one track.
To accurately pinpoint the issue, systematic testing is important:
- Pressure Testing: Measure hydraulic pressures at test ports on both drive motors. Similar pressures with differing track speeds suggest mechanical issues rather than hydraulic flow problems.
- Flow Testing: Check the hydraulic flow by removing drain lines or using flow meters to see if one side receives less hydraulic fluid.
- Line Swapping Test: Cross hydraulic lines feeding the left and right travel motors. If the slow track switches sides, the problem is in the hydraulic motor or pump. If it stays on the same side, likely mechanical or control components on that side are at fault.
- Control Valve Movement Check: Confirm full movement of pilot travel valves and control valve spools to rule out valve sticking.
- Visual Inspection: Examine tracks, idlers, sprockets, and final drives for wear or damage. Check track tension to ensure it’s within manufacturer specifications.
- Swivel Joint Check: Test or replace the swivel joint if suspected to restrict flow.
- Travel Motor: A hydraulic motor powering an individual track.
- Final Drive: Gearbox attached to the travel motor that drives the sprocket and track.
- Swivel Joint: A rotating hydraulic coupling enabling fluid flow to the upper structure.
- Pilot Valve: A small valve controlling flow to the main control valve.
- Drain Line: A hydraulic return line carrying excess fluid back to the reservoir.
- Control Valve Spool: Internal sliding component controlling hydraulic fluid direction.
- Ensure hydraulic fluid levels and cleanliness to prevent pump or valve malfunctions.
- Repair or replace faulty travel motors or final drive components causing slower track movement.
- Replace or service the swivel joint if flow restriction is detected.
- Adjust track tension to recommended settings to prevent drag.
- Conduct valve servicing to restore full movement and proper control flow.
- If necessary, rebuild or replace the hydraulic pump if uneven flow outputs are confirmed.
An operator of a 2007 CX36B faced a left track moving slower than the right, despite equal pressure readings at the travel motors. After confirming full pilot valve movement and similar pressure values, the next step was to pull the case drain line to analyze hydraulic flow volume. The operator planned to cross the hydraulic lines feeding the motors to verify whether the problem followed the hydraulic supply or remained on the same side, which would indicate a mechanical or motor-specific fault. This cautious and methodical approach prevented unnecessary expenses and helped target the real cause of the problem effectively.
Recommendations
- Start troubleshooting by swapping hydraulic lines to isolate whether the problem is hydraulic or mechanical.
- Maintain hydraulic system health with regular fluid changes and filter maintenance.
- Check and adjust track tension regularly to avoid mechanical drag issues.
- Use pressure and flow gauges during diagnosis for accurate troubleshooting.
- Address symptoms promptly to avoid exacerbating wear on the travel motors or final drives.