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Liebherr LR 631C Crawler Loader: Comprehensive Service and Repair Guide
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Introduction
The Liebherr LR 631C crawler loader, introduced in the late 1980s, stands as a testament to Liebherr's commitment to engineering excellence. Designed for versatility and durability, this machine has found applications across various industries, including construction, mining, and forestry. Its robust design and advanced features have made it a preferred choice for many operators worldwide.
Engine Specifications
  • Engine Model: Mercedes-Benz OM441
  • Engine Type: 6-cylinder, water-cooled, turbocharged
  • Displacement: Approximately 11.1 liters
  • Power Output: Around 150 horsepower
  • Torque: Approximately 600 Nm
  • Fuel System: Direct injection
Hydraulic System
The LR 631C is equipped with a closed-center hydraulic system, ensuring efficient power transmission and precise control. Key components include:
  • Hydraulic Pump: Variable displacement piston pump
  • Control Valve: Load-sensing valve block
  • Cylinders: Double-acting cylinders for loader arms and bucket
  • Oil Reservoir: Approximately 200 liters capacity
Transmission and Final Drive
The machine utilizes a hydrostatic transmission system, providing stepless speed control and efficient power delivery. Key features are:
  • Transmission Type: Hydrostatic, with mechanical backup
  • Final Drive: Planetary reduction gears
  • Track Drive Motors: Axial piston motors
Dimensions and Capacities
  • Operating Weight: Approximately 17,700 kg
  • Bucket Capacity: 2.1 cubic meters
  • Track Width: 508 mm
  • Ground Clearance: Approximately 400 mm
  • Turning Radius: Approximately 4.5 meters
Service and Maintenance
Regular maintenance is crucial to ensure the longevity and optimal performance of the LR 631C. Key maintenance tasks include:
  • Engine Oil Change: Every 500 operating hours
  • Hydraulic Oil and Filter Replacement: Every 1,000 operating hours
  • Air Filter Inspection: Every 250 operating hours
  • Track Tension Adjustment: Every 500 operating hours
  • Cooling System Inspection: Every 1,000 operating hours
Common Issues and Troubleshooting
While the LR 631C is a reliable machine, operators may encounter certain issues:
  • Hydraulic System Leaks: Inspect hoses and fittings for wear and replace as necessary.
  • Engine Overheating: Check coolant levels and radiator for blockages.
  • Track Wear: Regularly inspect tracks for wear and replace sprockets if necessary.
Case Study: LR 631C in Forestry Operations
In a forestry operation in the Pacific Northwest, a fleet of LR 631C loaders was employed for timber handling. The machines demonstrated exceptional performance in challenging terrains, particularly in clearing dense underbrush and transporting logs. Regular maintenance schedules were adhered to, ensuring minimal downtime and maximizing productivity.
Conclusion
The Liebherr LR 631C crawler loader remains a robust and versatile machine, capable of handling a variety of tasks across different industries. With proper maintenance and attention to detail, operators can ensure the longevity and efficiency of this machine. For comprehensive service and repair information, the Liebherr LR 631C Service and Repair Manual is an invaluable resource.
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