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Troubleshooting Starting Problems on a Bobcat 753 Skid Steer
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The Bobcat 753 is a popular skid steer loader known for its reliability and versatility on construction sites, landscaping projects, and other heavy-duty applications. However, like any machinery, the Bobcat 753 can experience starting issues that prevent it from functioning properly. Understanding the common causes and troubleshooting steps can help you diagnose and resolve the problem quickly, getting your machine back to work.
Common Causes of Starting Problems
Several factors can cause starting problems on a Bobcat 753 skid steer. Below, we’ll explore some of the most common causes and how to troubleshoot them.
1. Dead or Weak Battery
One of the first things to check when your Bobcat 753 won't start is the condition of the battery. A weak or dead battery can prevent the engine from cranking or starting.
  • Symptoms: The engine doesn’t crank at all, or it cranks slowly.
  • Troubleshooting:
    • Check Battery Voltage: Use a multimeter to check the battery voltage. A healthy, fully charged battery should read around 12.6 volts. If it’s lower than 12.4 volts, the battery might need charging or replacement.
    • Inspect Battery Terminals: Make sure the battery terminals are clean and free from corrosion. Corroded terminals can lead to poor electrical contact.
    • Test Battery Load: If the battery appears to have a charge but the machine still won’t start, it might not be able to provide enough power under load. You can test the battery under load at a local auto parts store or use a battery tester.
2. Faulty Starter Motor
If the battery is in good condition, but the machine still refuses to start, the issue could be with the starter motor.
  • Symptoms: You hear a clicking sound or nothing at all when attempting to start the engine.
  • Troubleshooting:
    • Inspect the Starter Relay: The starter relay could be malfunctioning. Check the relay and replace it if necessary.
    • Test the Starter Motor: If the relay is functioning, but the starter motor is not engaging, it may need to be repaired or replaced. A mechanic can bench-test the starter motor to determine if it’s faulty.
    • Inspect the Solenoid: The solenoid, which is responsible for engaging the starter motor, could be stuck or damaged. Check for continuity to ensure it’s working properly.
3. Fuel System Issues
Another common reason for starting problems is a fuel-related issue. If the engine isn’t getting the right amount of fuel, it won’t start, no matter how much power you have in the battery.
  • Symptoms: The engine cranks but doesn’t start, or it starts intermittently.
  • Troubleshooting:
    • Check the Fuel Filter: A clogged fuel filter can restrict fuel flow to the engine. Replace the fuel filter if it appears dirty or clogged.
    • Inspect the Fuel Lines: Ensure that the fuel lines are not cracked, leaking, or blocked. Any obstruction can prevent the proper flow of fuel.
    • Fuel Pump Check: If the fuel system is otherwise clear, but fuel still isn’t reaching the engine, the fuel pump might be malfunctioning. Test the fuel pump to verify it's working correctly.
4. Ignition System Problems
The ignition system is essential for starting any engine. If the ignition system isn’t functioning properly, the engine may not fire even if everything else is working.
  • Symptoms: The engine turns over but doesn’t start, or it starts intermittently.
  • Troubleshooting:
    • Inspect Spark Plugs: Worn or dirty spark plugs can prevent the engine from firing properly. Remove the spark plugs and inspect them for wear or carbon buildup. Clean or replace the spark plugs as necessary.
    • Check the Ignition Coil: If the spark plugs are in good condition but you're still having trouble starting the machine, the ignition coil may be faulty. A multimeter can be used to check for continuity in the coil.
    • Examine the Wiring: Make sure all the wiring connected to the ignition system is intact and free from wear. A loose connection can disrupt the ignition process.
5. Safety Switch or Sensor Malfunction
Skid steers like the Bobcat 753 are equipped with safety switches and sensors that prevent the machine from starting if certain conditions aren’t met, such as the parking brake not being engaged or the seatbelt not being fastened.
  • Symptoms: The engine doesn’t start, or the starter motor doesn’t engage when attempting to start the machine.
  • Troubleshooting:
    • Check the Parking Brake: Ensure that the parking brake is fully engaged. If the machine detects that the parking brake is not on, it will prevent the engine from starting.
    • Test the Seatbelt and Safety Switches: Many Bobcat skid steers have a seatbelt safety switch that ensures the operator is properly secured before starting the engine. Inspect the seatbelt switch and other safety sensors to ensure they are working as intended.
    • Bypass the Safety Switch: If you suspect a faulty safety switch, you can temporarily bypass it to check if the machine will start. However, it’s essential to fix the faulty switch as soon as possible, as the safety switch is designed to protect the operator.
6. Faulty Fuses or Wiring
A blown fuse or damaged wiring can also lead to starting problems on your Bobcat 753.
  • Symptoms: The machine doesn’t start, or electrical components aren’t functioning properly.
  • Troubleshooting:
    • Check Fuses: Inspect the fuse box for any blown fuses. Replace any blown fuses with the correct rating to restore power to the machine.
    • Inspect the Wiring: Examine the wiring for visible damage, such as fraying or exposed wires. Damaged wiring can cause intermittent electrical issues that prevent the machine from starting.
Preventative Maintenance Tips for Avoiding Starting Issues
To avoid future starting problems, regular maintenance is key. Here are a few preventative maintenance tips to keep your Bobcat 753 in top shape:
  • Regular Battery Maintenance: Clean the battery terminals regularly and ensure the battery is fully charged. Check the battery voltage periodically to ensure it's in good condition.
  • Fuel System Care: Replace the fuel filter at regular intervals and ensure that the fuel lines are free from obstructions. Always use clean, high-quality fuel to prevent clogging.
  • Spark Plug Inspections: Inspect and replace spark plugs as needed. Keep the spark plugs clean to ensure a strong spark and efficient combustion.
  • Wiring and Electrical Checks: Regularly inspect the wiring and electrical components for wear, corrosion, or damage. Replacing damaged wires early can prevent bigger problems down the line.
  • Hydraulic System Maintenance: Ensure that the hydraulic system is properly maintained, as low hydraulic fluid levels or dirty hydraulic fluid can affect engine performance.
Conclusion
Starting issues on the Bobcat 753 skid steer can be caused by a variety of factors, ranging from simple battery problems to more complex issues with the fuel or ignition systems. By carefully troubleshooting each potential cause, you can quickly identify and resolve the problem, getting your machine back to work with minimal downtime. Regular maintenance, including checking the battery, fuel system, and electrical components, will help prevent these issues from occurring in the future. Always refer to the Bobcat 753 user manual for specific troubleshooting procedures and maintenance schedules to keep your equipment running smoothly.
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