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Ford 655D Backhoe Loader: Comprehensive Overview, Troubleshooting, and Maintenance
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The Ford 655D backhoe loader is a powerful and reliable piece of equipment used for various tasks such as digging, lifting, and trenching. Produced by Ford (now part of New Holland), the 655D was built to provide versatile and efficient service across construction, agricultural, and landscaping applications. While the 655D is known for its robustness, like all machinery, it can experience mechanical issues over time. In this article, we will provide a comprehensive overview of the Ford 655D backhoe, common issues it might face, and key maintenance tips to keep it running at peak performance.
Introduction to the Ford 655D Backhoe Loader
The Ford 655D is a part of Ford’s D-series of backhoe loaders, which were designed to deliver excellent power and versatility for construction work. These machines are known for their hydraulic systems, ease of operation, and durable components.
The 655D features:
  • Engine: Powered by a 4-cylinder diesel engine, the Ford 655D offers ample power for digging and lifting tasks.
  • Transmission: It typically comes with a 4-speed transmission, providing smooth control over speed and torque.
  • Hydraulics: The hydraulic system on the 655D is known for providing strong lifting and digging power, making it suitable for a variety of tasks, from trenching to loading materials.
While the 655D is a popular machine, it has a few common issues that owners and operators need to watch out for.
Common Issues with the Ford 655D
As with any piece of heavy equipment, the Ford 655D may face several challenges during its lifespan. The following are some of the most common problems experienced by owners and operators:
1. Hydraulic System Failures
The hydraulic system in the Ford 655D is essential for the operation of the backhoe and loader arms. Over time, hydraulic issues can arise due to leaks, low fluid levels, or pump failure.
Symptoms of Hydraulic Issues:
  • Sluggish or unresponsive operation of the loader arms or bucket.
  • Noisy hydraulic movements or jerky motions.
  • Fluid leaks around hoses, cylinders, or the pump.
Possible Causes:
  • Low hydraulic fluid levels: One of the most common issues, which can be caused by leaks or improper maintenance.
  • Faulty hydraulic pump or valves: Wear and tear over time can cause the hydraulic pump to lose efficiency, resulting in poor performance.
  • Damaged hydraulic hoses or seals: These can leak fluid and cause a drop in pressure, leading to system inefficiency.
Maintenance Tips:
  • Regularly check hydraulic fluid levels and replace the fluid according to the manufacturer’s recommendations.
  • Inspect hydraulic hoses and connections for wear or leaks and replace them as needed.
  • Flush the hydraulic system regularly to prevent contamination that could affect the pump or valves.
2. Engine Starting Problems
Another common issue with the Ford 655D is difficulty starting the engine, especially in colder weather or after prolonged periods of inactivity.
Symptoms of Engine Starting Problems:
  • Engine cranks but doesn’t start.
  • Slow or weak cranking sound.
  • Excessive white or black smoke upon startup.
Possible Causes:
  • Weak or dead battery: Over time, the battery may lose its ability to hold a charge.
  • Fuel system problems: A clogged fuel filter or a problem with the fuel pump can prevent fuel from reaching the engine.
  • Glow plugs failure: In colder weather, faulty glow plugs can prevent the engine from starting.
Maintenance Tips:
  • Keep the battery clean and properly charged. Check the battery connections for corrosion and replace the battery if necessary.
  • Replace the fuel filter at regular intervals to ensure proper fuel flow.
  • Test the glow plugs and replace them if they show signs of wear or failure.
3. Transmission Problems
The Ford 655D’s transmission can also develop issues over time, particularly in terms of slipping gears or difficulty shifting.
Symptoms of Transmission Issues:
  • Difficulty shifting gears.
  • Grinding or slipping during gear changes.
  • Unusual noises from the transmission area.
Possible Causes:
  • Low transmission fluid: Insufficient fluid can cause gears to slip and fail to engage properly.
  • Worn clutch components: The clutch might begin to wear out over time, leading to difficulty shifting or engaging the gears.
  • Internal transmission damage: Overheating or heavy use can cause internal components to wear out or fail.
Maintenance Tips:
  • Check transmission fluid levels regularly and top off or replace fluid as needed.
  • Regularly inspect the clutch and related components for wear and replace them if necessary.
  • If you notice grinding or slipping, inspect the transmission for internal damage and address it promptly to avoid further issues.
4. Electrical System Problems
The electrical system in the Ford 655D can also experience issues, particularly with the wiring, alternator, or starting system.
Symptoms of Electrical Problems:
  • The machine fails to start or has difficulty starting.
  • Warning lights or error codes appear on the dashboard.
  • Electrical components, like lights or signals, do not work properly.
Possible Causes:
  • Faulty alternator: If the alternator is not working properly, it may fail to charge the battery, leading to starting issues.
  • Worn or corroded wiring: Over time, the electrical wiring can become corroded or damaged, especially in harsh conditions.
  • Blown fuses: A simple blown fuse can cause electrical components to stop working.
Maintenance Tips:
  • Regularly check the alternator for proper charging function.
  • Inspect wiring for signs of damage or corrosion, especially in areas where the wires are exposed to the elements.
  • Check and replace fuses as needed to maintain electrical system functionality.
5. Front Axle and Steering Issues
The front axle and steering mechanism can also suffer from wear and tear, leading to problems with steering and maneuverability.
Symptoms of Steering Issues:
  • Difficulty turning the steering wheel or lack of responsiveness.
  • Grinding or abnormal noises when steering.
  • Uneven wear on the tires.
Possible Causes:
  • Worn steering components: The steering pump, cylinders, or linkage can wear out over time, leading to poor steering performance.
  • Low steering fluid: A common issue that can lead to stiff steering or failure to turn.
  • Damaged or misaligned axles: If the front axle is damaged, it can cause problems with steering and handling.
Maintenance Tips:
  • Check and replace the steering fluid regularly.
  • Inspect the steering components, including the pump, cylinders, and linkage, for signs of wear.
  • If you notice poor handling or unusual noises, have the axle and steering system inspected by a professional mechanic.
6. General Wear and Tear
As with any machine, the Ford 655D can experience general wear and tear, especially after years of heavy use.
Symptoms of General Wear:
  • Reduced performance in all systems.
  • Leaks in various components.
  • Increased noise from the engine or hydraulic systems.
Maintenance Tips:
  • Follow the recommended service intervals for all components, including engine oil, filters, and hydraulic fluid.
  • Replace worn components like seals, hoses, and bearings as soon as signs of wear appear.
  • Keep the backhoe clean and well-lubricated to prevent further wear.
Conclusion
The Ford 655D backhoe loader is a robust and versatile machine that, when properly maintained, can provide years of reliable service. While common issues such as hydraulic system failures, engine starting problems, and transmission issues can arise, most of these problems are preventable with regular maintenance and early detection.
By following the maintenance tips outlined above, you can ensure that your Ford 655D continues to perform at its best. Regularly checking fluid levels, inspecting key components, and addressing minor issues before they become major problems can save you time and money in the long run, ensuring the longevity of your equipment.
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